Machine Overview
The automatic powder and granule filling line integrates multihead weighing, rotary filling, cap pressing, induction sealing, labeling, laser coding, and weight checking into one continuous sequence. Output runs at around 30 bottles per minute. From dosing to final inspection, every stage is automated — no manual transfers between steps, no operator stationed between stations.
A 14-head weigher handles dosing. More heads mean more combination calculations per cycle, which is how the system hits target fill weight accurately across products with irregular particle size or mixed bulk density — protein powders, collagen supplements, superfood blends, electrolyte mixes, seasoning blends, instant soup powders, freeze-dried fruit. These aren't uniform free-flowing powders; they're complex blends where a standard auger or volumetric system loses accuracy as product consistency shifts batch to batch.
The rotary filling structure keeps bottle movement continuous rather than indexed — no stop-start between fill cycles, which is where cycle time gets lost on intermittent systems at equivalent output. Dual-head cap pressing follows filling, applying consistent pressure across both cap sides rather than relying on a single-point press that leaves one edge looser than the other.
A built-in checkweigher inspects every bottle after filling. Underfilled or overweight bottles reject automatically — before they reach induction sealing or labeling, not after they've already been fully processed. Laser coding marks batch numbers and expiration dates directly onto the container. Induction sealing and labeling complete the sequence before the finished bottle exits the line.
Product-contact parts are SUS304 stainless steel throughout. The PLC touchscreen stores multiple recipes — switching between a protein powder SKU and a seasoning blend is a recall, not a full parameter re-entry. Modular components — labeling unit, coding system, bottle unscrambler — can be configured or added based on what the production line actually requires rather than what a standard package assumes.
For food brands scaling premium, high-value products, the line addresses the two requirements that matter most at that stage: fill accuracy that holds across complex blends, and a compliance-ready audit trail from batch coding through weight verification.
Key Features of Powder and Granule Filling Line
Integrated Automatic Production Line
Weighing, filling, cap pressing, sealing, labeling, coding, and weight checking run as one continuous sequence — no manual transfers between stages, no operator stationed between steps. What that removes isn't just labor. It removes the inconsistency that manual handoffs introduce between each stage.
14-Head Multihead Weighing System
Fourteen heads run combination calculations simultaneously — more active heads means more combinations per cycle, which is how the system finds the exact target weight across products where particle size and bulk density vary. A standard auger or volumetric system holds accuracy when the product is uniform. This one holds it when it isn't.
Built for Powder and Granule Blends
Fine powders, coarse granules, mixed blends — seasoning mixes, functional food powders, instant beverage blends. These products don't behave uniformly through a dosing system, and that's specifically where the 14-head weigher earns its configuration over simpler alternatives.
Rotary Filling Structure
Continuous bottle movement rather than indexed stop-start — bottles flow through the fill station without pausing between cycles. At 30 bottles per minute, the difference between continuous and indexed operation shows up in actual throughput, not just rated speed.
Dual-Head Cap Pressing
Two pressing heads apply force simultaneously across the cap rather than at a single contact point. A single-point press leaves one side of the cap seated looser than the other — the dual-head system eliminates that asymmetry. Height adjusts to match different bottle and cap dimensions.
Automatic Checkweigher
Every bottle gets weighed after filling. Underfilled or overweight units reject automatically — before induction sealing or labeling, not after the bottle has already been fully processed. Catching the reject early avoids reprocessing cost and keeps the downstream stations running clean product only.
CO₂ Laser Coding
Batch numbers, production dates, expiration dates, logos — marked directly onto the bottle or label surface. Laser marking is permanent and doesn't require ink or consumables, which removes both the replenishment cost and the smearing risk that inkjet coding carries on certain packaging surfaces.
Flexible Labeling
Single-side, double-side, or wrap-around — label configuration matches the bottle shape and branding layout rather than forcing a format compromise. Different bottle geometries run on the same labeling unit through parameter adjustment rather than hardware changes.
SUS304 Stainless Steel Contact Parts
Food-grade 304 throughout. Smooth contact surfaces resist residue buildup from fine powders and granule blends — which matters specifically during cleaning between SKU changes, where powder residue in surface texture carries over into the next batch if it isn't fully removed.
PLC Touchscreen Control
Recipe storage, multi-language support, parameter adjustment from one interface. Switching between a protein powder SKU and a seasoning blend is a recall, not a recalibration — which is where changeover time actually gets recovered on lines running frequent SKU changes.
Modular Configuration
Filling, capping, labeling, coding — each component configures independently based on what the production line actually requires. A line that doesn't need wrap-around labeling doesn't get it built in. One that needs a bottle unscrambler upstream adds it without redesigning the rest of the system.
Parameter of Powder and Granule Filling Line
Weighing Scale Parameter
- Language Support: Multiple Languages
- Power Requirement: Single-phase AC220 V/50Hz, 60Hz, 2KW
- Number of Weighing Heads: 14
- Material: 304 Stainless Steel (Mirror or Pattern Plate)
- Weighing Range Options: 10–1500 g/10–2000 g/10–3000 g/100–5000 g
- Theoretical Speed: Up to 120 bags/min (for 1500 g–3000 g Weighing Range) / Up to 80 bags/min (for 5000 g Weighing Range)
- Accuracy: ±1–5 g (depending on material state)
- Hopper Volume: 1.6 L / 2.5 L / 3 L / 4 L / 5 L
- Touch Screen: 10-inch full-color touch display
- Program Storage: Up to 99 product presets
- Packaging Dimensions (L×W×H): 1530×1130×1310 mm (1.6 L / 2.5 L / 3 L Hopper Volume) 1530×1130×1300 mm (4 L Hopper Volume) 1610×1310×1600 mm (5 L Hopper Volume)
- Net Weight: 135 kg
- Gross Weight: 385 kg
Rotary Powder Filling Machine
- Working Capacity: 20–30 cans per minute
- Power Supply: 220 V 50 Hz 300 W
- Air Pressure: 0.6 MPa
- Machine Size (L×W×H): 2000×900×1450 mm
- Total Weight: 200 kg
Cap Pressing Machine
- Machine model: FZ-VTYG02S
- Machine voltage: 110/220 V 50-60 HZ 2 KW
- Suitable bottle size: ①83*107*170 mm ②78*69*132 mm ③56*67*110 mm (Customizable)
- Suitable Cap Size: ①83*107*27 mm②78*69*24 mm③56*67*19 mm (Customizable)
- Working Speed: 25-30 BPM
- Working Pressure: 0.4-0.6 MPa
- Machine Size: About 2420*1172.5*2169 mm(L*W*H)
- Package Size: About 1910*1150*2200 mm(L*W*H)-Main Machine
About 1600*980*800 mm(L*W*H)-Vibratory Bowl Sorter 1
About 1100*900*940 mm(L*W*H)-Vibratory Bowl Sorter 2
- Package Weight: About 520 kg-Main Machine
About 225 kg-Vibratory Bowl Sorter 1
About 161 kg-Vibratory Bowl Sorter 2
Cap Sealing Machine
- Machine model: FZ-FK4200V
- Power supply: 220 V 50 HZ 4200 W
- Sealing diameter: 15-60 mm/20-70 mm/35-85 mm/50-120 mm/60-130 mm)
- Sealing speed: 0-260 bottles/min(based on bottle size)
- Suitable bottle height: 10-300 mm(based on 900 mm height conveyor belt)
- Machine size: About 700*690*1450 mm
- Machine weight: About 43 kg
- Package size: About 850*650*1590 mm
- Package weight: About 92 kg
Labeling Machine
- Machine Model: FZ-TB600
- Flat Bottle: Single/Double Side
- Power Supply: AC 220 V 50 Hz/60 Hz 1500 W
- Labeling Capacity: 60-350 bottles /min(depends on bottle size)
- Labeling Material Thickness: 20-120 mm
- Labeling Material Height: 30-350 mm
- Label Size: (L)25-300 mm (H)15- 200 mm
- Roll Inside: φ76 mm
- Roll Outside Diameter(mm): φ350 mm
- Machine Size: 2120*940*1500 mm
- Packing Size: 2850*1300*1900 mm
- Net Weight/Gross Weight: 450 kg/650 kg
Laser Coding Machine
- Machine model: FZ-LM1
- Power Supply: 110/220V 50-60Hz 30W
- Cooling Method: Air cooling
- Laser: CO₂
- Port: SD card, USB 2.0, RS232
- Wave Length: 9.3/10.2/10.6 um
- Working Capacity: PVC tubes: 40 m/min PET bottles: 20000 bottles/h Coated Cartons: 35 m/min
- Marking Range: 70*70/90*90/110*110/140*140 mm
- Applications: PET/Acrylic/Glass/Leather/Plastic/Cloth/Rubber(HDPE is not suitable)
- Language: English, French, Korean, Japanese, Russian, Arabic, etc.
- Machine Weight: About 110 kg
- Machine Size: About 1430*565*930 mm
Checkweigher
- Machine Model: FZ-MD210
- Power Supply: AC 220 V±10% 50 HZ (60 HZ)
- Rated Power: 0.15 KW
- Single Weighing Range: 1500 g
- Weighing Accuracy Range: ±0.2 g-±0.5 g
- Minimum Scale: 0.1 g
- Conveying Speed: 30~-100 m/min
- Maximum Speed: 160 pcs/min
- Weighed Material Size: 300 mm (L)*200 mm (W)
- Weighing Platform Conveyor Belt Size: 400 mm (L)*210 mm (W)
- Product Size: 1522 mm(L)*560 mm (W)*1222 mm(H)
- Rejection Method: Push Rod Type/Lever/Flip Plate/Blowing Type/Belt Sinking
- Control System: high-speed A/D sampling controller
- External Air Source: 0.6-1 Mpa
- Air Pressure Interface: 8 mm
- Body Material: SUS304
Bottle Sorting Machine
- Machine Model: FZ-SP800S
- Bottle Specifications: Square Bottle/Round Bottle
- Conveying Speed: 0-20 revolutions per Minute(Adjustable)
- Voltage: 220 V 50 Hz (110 V can be customized)
- Power Supply: 200 W
- Turntable Diameter: 800 mm Available
- Dimensions: 550*550*990 mm
- Package Size: 1050*1000*1130 mm
- Net Weight/Gross Weight: 93 kg/120 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Control Panel
PLC-based touchscreen control panel with an intuitive interface, allowing operators to easily adjust filling weight, speed, and production parameters. Supports multi-language settings and quick recipe switching for different food products.
14-Head Multihead Weigher
High-precision weighing system designed for powders, granules, and mixed materials such as coffee powder, seasoning blends, and functional food mixes. Ensures fast and consistent dosing for stable production output.
Rotary Filling Structure
Adopts a starwheel-driven rotary system for continuous bottle handling and smooth filling. This design improves production stability and reduces downtime during high-speed operation.
Type Elevator Feeding System
Automatically lifts and feeds powder or granule materials into the weighing system, reducing manual handling and ensuring a steady material supply for uninterrupted production.
Cap Feeding & Placing System
Equipped with a vibratory bowl and suction-based pick-and-place mechanism, ensuring accurate cap orientation and reliable placement on bottles before sealing.
Dual Head Cap Pressing Structure
Double pressing heads improve sealing efficiency and consistency, supporting up to 30 bottles per minute. Adjustable design accommodates different bottle heights and cap sizes.
Laser Coding System
CO₂ laser marking system prints production dates, batch numbers, or brand information directly on packaging, ensuring clear, durable, and tamper-resistant identification.
Labeling System
Supports single-side, double-side, or wrap-around labeling for various bottle shapes, enhancing product presentation and branding flexibility.
Checkweigher System
Automatically inspects each filled bottle and rejects non-compliant products, ensuring consistent weight accuracy and meeting quality control standards.
Bottle Outfeed Turntable
Collects finished products in an organized manner, improving workflow efficiency and reducing manual handling at the end of the production line.
FAQ
1. What products is this powder filling line suitable for?
This automatic powder filling line is designed for a wide range of dry food products, including protein powder, collagen powder, superfood blends, seasoning mixes, instant coffee powder, matcha, dry rub, electrolyte powders, and freeze-dried fruit powders. It can also handle mixtures of powder and granules, making it suitable for modern functional food and specialty food applications.
2. Can the machine handle both powder and granule mixtures?
Yes. The system is equipped with a multihead weigher that can accurately measure powders, granules, and mixed materials. This makes it ideal for products like spice blends, instant soup mixes, or beverage powders with inclusions.
3. What is the production capacity of this filling line?
The production speed can reach around 30 bottles per minute, depending on the product type, bottle size, and filling weight. It is well-suited for small to medium-scale food production.
4. Is this machine suitable for food-grade production?
Yes. All product-contact parts are made of SUS304 stainless steel, ensuring hygiene and compliance with food industry standards. The system is designed for safe handling of food powders and dry ingredients.
5. Can I use this line for different bottle sizes and products?
Yes. The machine is highly flexible and can be adjusted for different bottle sizes, cap types, and filling weights. The PLC control system allows operators to store multiple product recipes, making changeovers quick and efficient.
6. Does the machine include a labeling and coding system?
Yes. The line integrates automatic labeling and a CO₂ laser coding system, allowing you to apply labels and print production dates, batch numbers, or logos directly on the packaging.
7. How does the machine ensure filling accuracy?
The system uses a high-precision multihead weigher combined with a checkweigher. Each bottle is weighed before and after filling, and non-compliant products are automatically rejected to ensure consistent product quality.
8. Is the production line fully automatic?
Yes. This is a fully automatic powder bottling line that integrates bottle sorting, feeding, weighing, filling, capping, sealing, labeling, coding, and inspection into one continuous process, minimizing manual labor.
9. Can this machine be customized for my production needs?
Absolutely. The production line is modular and can be customized based on your product type, container size, production capacity, and factory layout. Optional configurations can be added or adjusted as needed.
10. What industries typically use this type of powder filling line?
This machine is widely used in the food industry, especially for functional foods, dietary supplements, specialty beverages, and seasoning products. It is also suitable for related industries such as nutraceuticals and health products.