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Tube Filling & Sealing Machines
9 products
9 products
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$87,770.00
Product Overview
The ZONESUN automatic tube filling and sealing machine handles high-viscosity food products — sauces, spreads, creams, condiments — through tube loading, piston pump filling, heat sealing, and output in one compact sequence. Output reaches up to 7,200 tubes per hour.
A piston pump drives the fill. For thick, sticky products, that matters specifically: piston displacement pushes a fixed volume through regardless of how the product resists flow, where a gravity-fed or lower-pressure system would stall or underfill on anything past a certain viscosity.
Dosing accuracy holds across a run because the piston cycle is mechanical, not dependent on product consistency staying constant batch to batch. At 7,200 BPH, that consistency has to hold at speed — a fill weight that drifts with product viscosity becomes a compliance problem before it becomes a customer complaint, and the faster the line runs, the faster that drift compounds.
The machine suits food manufacturers running sauce, condiment, spread, and cream lines at volume — anywhere tube packaging meets high-viscosity product and throughput matters as much as fill accuracy.
Key Features
High Viscosity Food Filling System
A piston pump drives the fill — ketchup, mayonnaise, chocolate paste, peanut butter, jam. Displacement pushes a fixed volume through regardless of how the product resists flow, which is what keeps thick, sticky materials moving without clogging the line or stalling mid-cycle.
Food-Grade Hygienic Structure
Product-contact parts are stainless steel. Smooth surfaces mean less residue clings between cleaning cycles — for thick, sticky products specifically, that reduces the buildup that would otherwise accumulate in seams or corners a rougher material would trap.
High Precision Filling Control
A PLC governs the fill cycle, holding dosing consistent tube to tube rather than letting it drift with operator fatigue or minor product viscosity shifts. Volume adjusts at the panel — no mechanical recalibration between products or batch sizes.
Stable Heat Sealing System
Sealing temperature is controlled rather than fixed, because plastic and laminated tubes respond differently to heat. A seal that's strong and even across the tube width is what keeps the package leak-proof through transit — not just sealed at the center while the edges stay weak.
Anti-Drip Filling Nozzle
The nozzle design stops product from continuing to flow after the fill cycle ends. Without it, residual product drips onto the tube exterior or the work surface — material waste at the filling station, and a cleaning task that compounds across a shift.
Fully Automatic Operation
Tube feeding, filling, sealing, and output run without manual handling between stages. The labor that would otherwise staff each station gets redirected — to monitoring, changeovers, quality checks — rather than repetitive physical tasks at every step of the cycle.
Flexible Tube Compatibility
Different tube sizes and materials run on the same machine. For manufacturers packaging multiple SKUs across different tube formats, that range avoids the need for separate filling equipment per format.
Applications
This machine is widely used for packaging:
- Ketchup
- Mayonnaise
- Mustard sauce
- Chocolate paste
- Peanut butter
- Jam and fruit spreads
- Cheese sauce
- Garlic sauce
- Condensed food creams
Machine Parameter
- Machine Model: FZ-FS160
- Tube Material: Plastics / Aluminium
- Seal Type: Heating / Folding
- Maximum Power: 9.5KW / 2.3 KW
- Average Power: 6.5KW / 1.7 KW
- Air Consumption: 40-60m³/h / 10-20 m³/h
- Voltage: AC 380 V/220 V, 50 Hz/60 Hz
- Production Capacity: 110-120 pcs/min
- Filling Capacity: 5-200 ml (Change pump)
- Tube Diameter: 11-50 mm (Customized)
- Tube Length: 50-230 mm (Customized)
- Hopper Volume: 50L
- Filling Accuracy: ±1%
- Machine Size: About 3147*1555*2267 mm
- Machine Weight: About 3800 KG
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Details
Empty tubes move from the feed station into holding molds automatically — no operator placing tubes by hand between cycles. The feed continues without pausing for reload, which keeps upstream supply matched to the filling station's pace rather than lagging behind it.
A piston pump drives the fill — ketchup, mayonnaise, peanut butter, chocolate spread, jam, cheese sauce. Displacement pushes a fixed volume through per stroke regardless of how the product resists flow, which is what keeps thick pastes moving without the stalling or underfilling a gravity-fed system would produce at this viscosity range.
Fill volume adjusts at the parameter level to match different production requirements — dosing holds steady across the run because the piston cycle is mechanical, not dependent on the product's consistency staying identical batch to batch.
The high-sensitivity color mark sensor detects the registration mark on each tube to ensure accurate positioning before sealing. This guarantees consistent seal alignment, improves package appearance, and reduces material waste during food packaging.
The integrated cooling system rapidly cools the sealed tube ends after heat sealing, producing strong and stable seals while preventing deformation caused by excessive heat. It also helps maintain continuous operation by keeping the sealing components at an optimal working temperature during long production runs.
How It Works
- Automatic tube feeding into positioning system
- Tube alignment and holding
- Piston pump filling with precise dosing
- Tube end heat sealing
- Cooling and sealing stabilization
- Finished product output
Why Choose This Machine
Compared with manual or semi-automatic filling methods, this machine provides:
- Higher production efficiency
- More stable filling accuracy
- Better hygiene for food production
- Lower labor dependency
- Consistent sealing quality
It is a practical solution for food factories upgrading from manual packaging to automated production.
FAQ
Q1: Can this machine fill thick food products?
Yes — that's specifically what the piston pump system is built for. Ketchup, mayonnaise, peanut butter, chocolate spread, jam, cheese sauce — displacement pushes a fixed volume through per stroke regardless of how the product resists flow. A gravity-fed or low-pressure system would stall or underfill at this viscosity range.
Q2: Is the machine suitable for food production standards?
Product-contact parts are food-grade stainless steel — smooth surfaces, minimal residue buildup between cleaning cycles. For thick, sticky products specifically, that surface quality matters more than it does for thin liquids, where residue accumulation between runs is less of a concern.
Q3: Can it handle different tube sizes?
Yes. Tube diameter and length adjust without requiring mechanical component swaps between formats — relevant for manufacturers running multiple SKUs across different tube dimensions on the same line.
Q4: Does it support automatic sealing?
Yes, heat sealing for plastic and laminated tubes. Sealing temperature is controlled rather than fixed, because different tube materials seal at different temperatures — a fixed setting produces strong seals on some materials and underdone seals on others.
Q5: Is this machine suitable for small factories?
Yes. The compact footprint and adjustable output speed make it workable for small-batch production without requiring a large dedicated production area — and the same machine scales to larger runs without a configuration change.
From $9,499.00
Machine Overview
The tabletop food tube filling sealing machine fills viscous and semi-viscous products into plastic or laminated tubes, then seals and trims the tube ends — in one continuous sequence, without manual handling between stages.
Tube positioning, filling, heat sealing, coding, and tail trimming all run within the same machine. What that removes is the gap between stages where product residue accumulates, tubes get mishandled, and seal quality becomes operator-dependent rather than mechanical.
The product range covers most food paste and sauce applications: honey, jam, peanut butter, chocolate spread, mayonnaise, ketchup, mustard, tomato paste, fruit puree, garlic paste. Viscosity varies significantly across that list — which is why the filling system is selectable. Piston pumps for thick pastes and high-viscosity products. Magnetic pumps for corrosive or acidic formulations. Peristaltic pumps where minimal product contact with the mechanism is the priority.Product-contact parts are food-grade stainless steel throughout — suited to the cleaning frequency and chemical exposure that food production environments involve.
The footprint is compact enough for a tabletop installation. Food factories, commercial kitchens, R&D laboratories, startup food brands — the machine fits environments where floor space is limited but tube packaging is a real production requirement, not a pilot-scale experiment. Tube size, fill volume, and sealing parameters adjust to match different packaging specifications without mechanical component changes.
Machine Features
Compact Tabletop Design
Installs on a standard workbench. For workshops and small production facilities where floor space is already allocated, a tabletop footprint means tube filling doesn't require a dedicated production area — it fits into the space that's already there.
Multiple Filling Pump Options
Piston, magnetic, or peristaltic — the pump selection matches the product rather than forcing the product to match the equipment. Piston pumps handle thick pastes and high-viscosity products. Magnetic pumps suit acidic or corrosive formulations where standard pump materials would degrade. Peristaltic pumps keep product contact limited to the tubing, which simplifies cleaning and reduces cross-contamination risk between runs.
Accurate Volumetric Filling
Fill volume adjusts and holds consistently across a run. For tube-packaged food products sold by declared weight, variation between tubes isn't just a quality issue — it's a compliance one. The adjustable filling system keeps each tube within the target range rather than averaging across a batch.
Heat Sealing
Sealing temperature adjusts to match the tube material — plastic and laminated tubes seal at different temperatures, and running a fixed setting across both produces inconsistent results. Clean seal, trimmed tail, no manual finishing required after the tube exits the machine.
Food-Grade Stainless Steel Construction
SUS304 for standard food applications. SUS316L where the product contains salt, fruit acids, or other ingredients that corrode standard food-grade steel over time. The distinction matters most across repeated cleaning cycles and long production runs — not on day one, but by year two.
Pneumatic Operation
Compressed air drives the mechanical movement. Fewer electrical components in the motion system means less electrical complexity to maintain — and fewer failure points during continuous operation.
Adjustable Tube Holder
The positioning fixture accommodates different tube diameters and lengths. Changeovers between formats happen through adjustment rather than component replacement — which keeps the gap between the last tube of one format and the first of the next as short as possible.
Optional Batch Coding
Production dates and batch numbers print directly onto the tube during sealing — at the unit level, not the carton. For food production where a quality issue might require isolating a specific batch, unit-level coding gives finer traceability than outer packaging alone.
Applications
This Food Tube Filling Sealing Machine is suitable for packaging:
- Honey
- Peanut Butter
- Chocolate Spread
- Hazelnut Spread
- Fruit Jam
- Jelly
- Ketchup
- Tomato Paste
- Mustard
- Mayonnaise
- Chili Sauce
- BBQ Sauce
- Cheese Sauce
- Garlic Paste
- Ginger Paste
- Wasabi Paste
- Salad Dressing
- Caramel Sauce
- Condensed Milk
- Fruit Puree
- Nut Butter
- Dessert Sauce
- Syrup
Machine Parameter
|
Machine Model |
FZ-AFS05 |
|
|
Voltage |
220V/110V 50-60Hz |
|
|
Power |
2.6 KW |
|
|
Filling Range |
3-30 ml |
|
|
Filling Pump |
Ceramic Pump |
|
|
Quantity of Filling Nozzle |
2 |
|
|
Filling Accuracy |
±0.25-0.5 ml(based on filling material and volume) |
|
|
Sealing Speed |
40-50 pcs/min |
|
|
Sealing Diameter |
13-22 mm |
|
|
Sealing Height |
50-210 mm |
|
|
Sealing Method |
Ultrasonic Sealing |
|
|
Ultrasonic Frequency |
20 KHz |
|
|
Air Pressure |
0.5 Mpa |
|
|
Machine Material |
304 Stainless Steel |
|
|
Machine Weight |
About 212 kg |
|
|
Machine Size |
About 900*1150*1360 mm |
|
|
Package Weight |
About 1230*980*1460 mm |
|
|
Package Size |
About 287 kg |
|
|
Labeling Machine Configuration |
||
|
Machine Component |
Brand |
Origin |
|
Solenoid Valve |
AirTAC |
Taiwan,China |
|
Inductive Switch |
SICK |
Germany |
|
Sensor |
Panasonic |
Japan |
|
Relay |
Omron |
Japan |
|
Motor |
ZD |
China |
|
Frequency Converter |
Delta |
Taiwan, China |
Detailed Machine Features
Filling volume, sealing temperature, production parameters — all adjustable from one interface without stopping the line. Real-time status monitoring means a deviation in sealing temperature or fill consistency surfaces at the panel before it becomes a run of rejected tubes rather than after.
The filling system delivers stable product flow with adjustable dosing volume. Different pump configurations can be selected according to food viscosity, helping maintain filling consistency while minimizing dripping and material waste.
The pneumatic system ensures stable machine movement and repeatable positioning while reducing mechanical wear during long production runs.
Sealing temperature and heating time both adjust — because tube material and wall thickness determine what the seal actually needs, and running fixed settings across different formats produces inconsistent results.
Rotary table conveyed tube to each working station,it prevent soft tubes from falling down during conveying. Bottom fixing molds are customized according to tube size.The discharge port is equipped with a shielding plate to improve the working quality of outputting finished products.
How Does the Food Tube Filling Machine Work?
- The operator first loads empty tubes into the holders.
- The machine positions each tube beneath the filling nozzle before dispensing a preset amount of product through the selected filling pump.
- Once filling is completed, the tube automatically moves to the sealing station where controlled heat seals the tube opening.
- A coding device can mark the production date or batch number, followed by automatic trimming of the sealed tail.
- The finished tube is then discharged, ready for secondary packaging or cartoning.
Why Choose This Food Tube Filling Machine?
Unlike large production lines, this tabletop model offers practical flexibility for manufacturers requiring reliable tube packaging without significant factory space or investment. Different pump configurations allow the same machine to package products with varying viscosities, from flowing syrups to dense food pastes. Adjustable settings make it easier to switch between products or tube sizes, while the compact structure supports pilot production, seasonal products, and growing food brands.
Frequently Asked Questions
Can it fill hot products?
Yes, within limits. Warm-filled products run provided the temperature stays within the machine's operating range — the specific ceiling depends on the product viscosity at that temperature and the tube material's heat tolerance. Confirm both before running a hot-fill application.
Which filling pump should I choose?
Depends on the product. Piston pumps for thick pastes and high-viscosity sauces — the displacement mechanism handles resistance that other pump types struggle with. Magnetic pumps for acidic or corrosive formulations where standard pump materials degrade over time. Peristaltic pumps where product contact with the mechanism needs to stay minimal — cleaning between runs is faster, and cross-contamination risk drops.
Does it support different tube sizes?
Yes. Tube holders adjust for different diameters and lengths; filling volume adjusts at the parameter level. Changeovers between formats don't require mechanical component swaps.
Can batch numbers be printed?
Yes, as an optional addition. Production dates and batch numbers print directly onto each tube during sealing — at the unit level, which gives finer traceability than outer carton coding alone if a quality issue ever requires isolating a specific production run.
Is the machine suitable for food production?
Yes. Product-contact parts are food-grade stainless steel — SUS304 for standard applications, SUS316L where the product contains salt, fruit acids, or other ingredients that corrode standard food-grade steel across repeated cleaning cycles and long production runs.
$24,999.00
Product Overview
The Automatic Honey Straw Filling Sealing Machine packages honey into single-serve straws — feeding, filling, recovering excess material, and sealing, all in one sequence. Output reaches 2,500 to 3,000 pieces per hour.
Filling runs through a food-grade peristaltic pump. The product contacts only the tubing — nothing else in the system touches the liquid directly. That narrows what needs cleaning between runs and reduces the surface area where contamination risk lives.
Sealing uses ultrasonic technology. The seal forms through heat generated by vibration rather than direct contact with a heating element — producing a seal that holds through transport, storage, and shelf handling without weak points at the edges.
Honey is the obvious application, but the mechanism doesn't care what's viscous. Glucose syrup, liquid sweeteners, nutritional gels, edible oils — anything that flows through a peristaltic pump and seals cleanly under ultrasonic pressure fits the same production line.
Machine Features
Automatic Straw Feeding System
The machine automatically feeds empty straws into the working position, reducing manual labor and ensuring stable production. The feeding structure can store multiple straws for continuous operation, helping manufacturers improve productivity.
Peristaltic Pump Filling Technology
The food-grade peristaltic pump allows liquid to flow only through the tubing, ensuring hygienic filling and reducing cleaning requirements. This design is particularly suitable for food manufacturers processing honey and other viscous products.
Three Filling Nozzles
Three filling nozzles work simultaneously to increase production efficiency while maintaining consistent filling accuracy, making the machine suitable for medium and large-scale production requirements.
Material Recovery Structure
The integrated suction-back system automatically removes excess product after filling. This helps prevent dripping, keeps sealing areas clean, and reduces valuable product waste.
Ultrasonic Sealing Technology
Using ultrasonic sealing technology, the machine creates strong, neat, and reliable seals. The sealing process helps prevent leakage and improves the appearance of finished honey straws.
Touchscreen Control System
The user-friendly touchscreen interface allows operators to adjust parameters easily. Multiple language options are available to accommodate global production environments.
Applications
This machine is suitable for packaging various liquid and semi-liquid products into plastic straws.
Food Industry
- Honey Straws
- Honey Sticks
- Glucose Syrup
- Liquid Sweeteners
- Nutritional Gels
- Energy Gels
- Edible Oils
- Functional Food Products
Other Industries
- Glow Sticks
- Promotional Liquid Samples
- Specialty Liquid Products
The flexible filling system makes the machine suitable for businesses seeking convenient single-serve packaging solutions.
Honey Straw Filling Machine Parameter
|
Machine Model |
FZ-FSHS21 |
|
Voltage |
220V, 50-60 Hz |
|
Power |
3kW |
|
Working Speed |
About 2500-3000 pcs/h (Depending on Straw Size) |
|
Filling Pump |
Peristaltic Pump |
|
Flow Rate of Pump |
0-1140 ml/min |
|
Sealing Method |
Ultrasonic Sealing |
|
Ultrasonic Frequency |
20 kHz |
|
Original Straw Length |
197 mm(can be customized) |
|
Finished Straw Length |
172 mm(can be customized) |
|
Machine Size |
About 750*700*1370 mm/ About 29.5*27.6*53.9 inch |
Machine Detail
The touchscreen control system allows operators to adjust filling parameters quickly and monitor production status in real time. Multiple language options are available, reducing training requirements and helping manufacturers achieve faster production setup.
Automatic Straw Feeding System
Empty straws move continuously into position through an automatic feeding structure — no operator placing straws by hand between cycles.
The feeding magazine holds up to 500 straws at once. At full production speed, that's roughly 10 to 12 minutes of run time before reloading — enough to keep an operator focused on other tasks rather than constant feeding.
Hygienic Peristaltic Pump Filling System
Honey flows through tubing only — never touching the pump's internal components directly. The pump compresses the tube from outside, pushing product through without the liquid ever contacting metal or mechanical parts.
That separation matters for cleaning. Swap the tubing between product runs, or between cleaning cycles, and the contact surfaces are addressed. No disassembling pump housings, no scrubbing internal components that honey has been sitting against.
For honey specifically — viscous, prone to residue buildup, difficult to fully rinse from tight mechanical spaces — that simplification isn't incidental. It's often the deciding factor in equipment selection.
Material Recovery Container for Reduced Product Loss
Excess honey doesn't go to waste — a dedicated recovery container catches it during operation, separate from the main product flow.
For low-cost ingredients, that recovered material might not be worth the effort. For natural honey, organic syrups, nutritional gels, specialty concentrates — products where raw material cost is a significant line item — recovering even small percentages adds up across a production run.
Ultrasonic Sealing for Leak-Proof Packaging
No heating element touches the straw directly. Instead, high-frequency vibration generates friction at the seal point — and that friction generates the heat that fuses the material together.
The result holds up under handling. Transport, storage, retail shelf time — each adds stress to a seal, and a weak point anywhere along the edge becomes a leak waiting to happen. Ultrasonic sealing forms the bond evenly across the full seal width, without the hot spots and cold spots that direct-contact heating can produce.
For a liquid product like honey, that evenness is the difference between a straw that survives the supply chain and one that doesn't.
How Does the Machine Work?
Step 1: Straw Feeding
Empty straws enter the working area through the feeding structure — continuous, no manual placement.
Step 2: Straw Positioning
Each straw gets aligned before filling starts. Position matters here — a straw that's even slightly off-axis can cause uneven fill or a weak seal downstream.
Step 3: Liquid Filling
The peristaltic pump pushes product through three filling nozzles simultaneously. Three straws fill per cycle, not one — a meaningful factor in how the 2,500-3,000/hour output is reached.
Step 4: Excess Material Recovery
Before sealing, any excess gets sucked back. This isn't just about avoiding drips — a wet sealing surface is a weak seal. Removing the excess first means the seal forms on clean, dry material.
Step 5: Ultrasonic Sealing
Both ends seal through ultrasonic vibration. The result: no gaps, no weak points, nothing for the product to seep through during transport or storage.
Step 6: Finished Product Output
Sealed straws discharge automatically — ready for collection, secondary packaging, or direct shipment.
Why Choose This Machine?
Fewer Contact Points, Lower Contamination Risk
The peristaltic pump keeps honey inside the tubing — never touching pump components directly. Fewer surfaces in contact with product means fewer surfaces that need cleaning, and fewer points where contamination can enter.
Less Honey Lost to the Process Itself
Excess product gets recovered rather than discarded. For natural honey or nutritional syrups — ingredients with real per-kilogram cost — that recovery isn't a minor efficiency. Over a full production run, it adds up to a measurable difference in raw material spend.
Output Without Adding Hands
Feeding, filling, and sealing run without manual intervention at any step. Output scales with machine speed, not with how many operators are stationed along the line.
The Seal Determines the Outcome
Fill accuracy and seal integrity aren't separate concerns — they compound. A precisely filled straw with a weak seal still leaks. A perfect seal on an underfilled straw still shorts the customer. Getting both right, consistently, is what keeps every unit on shelf matching the one before it.
Where the Cost Savings Actually Come From
Two things drive down operating cost here: less labor needed per unit produced, and less raw material lost in the process. Neither shows up as a single line item — both compound across volume.
A Seal That Holds Through the Supply Chain
Ultrasonic sealing forms a bond without hot spots or weak edges. That matters most after the product leaves the facility — during transport, storage, and shelf time, when nobody's there to catch a failure before it reaches the customer.
The Format Itself Is Growing
Single-serve packaging isn't a niche anymore. Convenience, portability, portion control — these drivers extend well beyond honey, and brands positioning into this format are responding to a shift in how consumers buy, not just a packaging trend.
Frequently Asked Questions
What products can this machine fill?
Honey, glucose syrup, liquid sweeteners, edible oils, nutritional gels — most liquid and semi-liquid products fall within range.
Is it suitable for thick honey?
Yes. Viscosity is what the peristaltic pump system is built around — natural honey and concentrated syrups run without issue.
What is the production capacity?
Roughly 2,500 to 3,000 pieces per hour. The exact figure shifts slightly depending on product viscosity and straw specifications.
What filling technology does the machine use?
A peristaltic pump. Product moves through tubing only, which keeps the dispensing accurate and the contact surfaces minimal.
How does the machine prevent product waste?
Excess product gets sucked back after filling — before it can drip or interfere with the sealing surface.
Why use ultrasonic sealing?
Vibration generates the seal, not direct heat. The result is an even bond across the seal edge — fewer weak points, less leakage risk.
Can straw length be customized?
Yes. Straw length can be specified to match production requirements.
Is the machine easy to operate?
The touchscreen interface handles settings and language selection. Day-to-day operation doesn't require specialized technical training.
Can the machine be used for products other than honey?
Yes. Syrups, glucose solutions, nutritional gels, edible oils — anything within the pump's viscosity range works.
Do you provide technical support?
Yes. Technical support and after-sales service are available — covering setup, operation, and ongoing production questions.
$7,599.00
Machine Overview
The automatic food tube filling machine is designed for filling and sealing viscous or semi-liquid food products into plastic tubes with high precision and stable output. Equipped with an ultrasonic sealing system, the machine creates clean, reliable seals without overheating product materials, making it suitable for sauces, honey, jam, chocolate paste, cream, seasoning paste, and other food products.
This tube filling and sealing machine integrates automatic filling, ultrasonic sealing, trimming, and finished product discharge in one compact system, helping manufacturers improve production efficiency and packaging consistency for food tube packaging.
Machine Features
-
Ultrasonic Tube Sealing Technology
Uses ultrasonic sealing to create strong and neat seals for plastic tubes while maintaining packaging quality and reducing sealing defects. -
Accurate Piston Pump Filling System
Equipped with a piston filling structure for stable and repeatable filling performance, suitable for viscous food materials such as sauces, cream, jam, and honey. -
Automatic Filling and Sealing Process
Integrates tube loading, filling, sealing, trimming, and discharge into one automated workflow to reduce labor requirements. -
Adjustable Filling Volume
Supports flexible filling volume adjustment for different tube sizes and product requirements. -
PLC Touch Screen Control
User-friendly control panel enables parameter adjustment, production monitoring, and convenient operation. -
Compatible with Multiple Plastic Tube Sizes
Suitable for various plastic or laminated tubes used in food packaging applications. -
Compact Industrial Design
Designed to optimize production space while maintaining efficient tube packaging output.
Applications
This food tube filling machine is suitable for packaging:
- Honey
- Chocolate paste
- Peanut butter
- Jam and fruit paste
- Chili sauce
- Tomato sauce / ketchup
- Mayonnaise
- Salad dressing
- Cheese sauce
- Condiment paste
- Dessert cream
- Food concentrate paste
Honey, Jam, Mayonnaise, Chocolate spread, and other viscous food products can be packaged in plastic tubes for convenient retail or single-use applications.
Technical Parameter
|
Machine Model |
FZ-FS008U |
|
Voltage |
220V/110V 50-60Hz |
|
Power |
4kW |
|
Production Speed |
About 15 pcs/min (Depending on tube size and filling materials) |
|
Filling Pump |
Piston Pump |
|
Filling Range |
6-60 ml/10-120 ml/25-250 ml(Can be customized) |
|
Filling Error |
±1% |
|
Sealing Method |
Ultrasonic Sealing |
|
Ultrasonic Frequency |
20 KHz |
|
Suitable Tubes |
Aluminum tubes and aluminum-plastic tubes |
|
Applicable Tube Size |
Can be Customized |
|
Air Pressure |
0.4-1.6 MPa |
Machine Details
PLC Touch Screen Control Panel
The intelligent touch screen control system simplifies machine operation and allows operators to adjust filling parameters, sealing settings, and production speed efficiently. Production status can be monitored in real time to improve workflow management.
Precision Piston Filling Structure
The piston filling system delivers stable filling accuracy for viscous food materials. It helps minimize dripping and product waste while maintaining consistent filling performance for sauces, creams, and food paste products. Ultrasonic Sealing System
The ultrasonic tube sealing system creates clean and secure seals for plastic tubes without excessive thermal influence, helping maintain packaging quality and product appearance. Tube Trimming Structure
After sealing, the trimming mechanism automatically cuts excess tube material to provide a smooth and professional package finish. Rotary Positioning Plate
The rotary plate ensures stable tube transportation during filling and sealing, helping improve filling consistency and overall production efficiency. How Does the Food Tube Filling and Sealing Machine Work?
Why Choose This Food Tube Filling Machine?
Frequently Asked Questions
1. What products can this tube filling machine handle?
This machine is suitable for honey, jam, chocolate paste, mayonnaise, ketchup, chili sauce, seasoning paste, dessert cream, and other viscous or semi-liquid food materials. 2. Can this machine seal aluminum tubes?
This model is mainly designed for plastic tubes and laminated tubes with ultrasonic sealing capability. 3. Is the filling volume adjustable?
Yes. The filling volume can be adjusted according to tube size and production requirements. 4. Is this machine suitable for thick food materials?
Yes. The piston filling system is suitable for viscous food products such as thick sauces, cream paste, and concentrated food materials. 5. Can the machine be customized?
Tube size compatibility, filling range, and certain configurations may be customized according to production requirements.
$4,799.00
If you're looking for a clean and efficient way to package sauces, honey, or food pastes into soft tubes, this semi automatic tube filling and sealing machine is a practical solution that balances flexibility and cost.
Designed for small to medium food production, it can handle a wide range of viscous products like ketchup, mayonnaise, chili sauce, chocolate paste, peanut butter, and jam. The filling system ensures stable output with minimal waste, while the sealing unit creates neat, leak-proof tube finishes—so your product doesn’t just taste good, it looks retail-ready too.
The machine is built with a food-grade stainless steel hopper, making it suitable for handling edible materials with better hygiene and easier cleaning. Its adjustable structure allows you to work with different tube sizes, and the customizable molds help ensure accurate positioning and sealing every time.
Operation is straightforward. You can easily control filling volume, working speed, and sealing parameters, making it ideal whether you're testing new products or scaling up production.
In short, this isn’t just a tube filling machine—it’s a compact packaging solution for modern food brands that want flexibility, consistency, and a more premium presentation.
This machine is widely used for packaging:
- Honey
- Ketchup & Tomato Sauce
- Mayonnaise
- Chili Sauce
- Peanut Butter
- Chocolate Paste
- Jam & Fruit Puree
- Garlic Paste & Condiments
Key Features
Food grade stainless steel construction
The machine is equipped with a stainless steel hopper and product contact parts, making it suitable for handling food materials such as sauces, honey and pastes. It is easy to clean and helps maintain hygienic production conditions.
Precise filling for viscous products
Designed for thick and semi fluid materials, the filling system ensures stable performance with reduced dripping and material waste. It works well for products like ketchup, mayonnaise, chili sauce and peanut butter.
Customizable tube molds
The tube holding mold can be customized according to different tube diameters and shapes. This helps keep tubes stable during filling and sealing, improving accuracy and overall packaging quality.
Adjustable working height
The machine allows flexible adjustment of the working height, making it compatible with various tube lengths. This is useful for businesses producing multiple product formats.
Reliable sealing performance
The sealing system provides consistent and secure sealing, helping prevent leakage and improving the final appearance of the product. Finished tubes are clean and suitable for retail presentation.
Simple control and operation
The control panel is designed for easy use. Operators can quickly adjust filling volume, sealing temperature and working speed without complicated setup.
Date coding compatibility
The machine can be equipped with a coding system to print production dates or batch numbers, supporting basic traceability requirements for food packaging.
Compact and cost effective solution
This semi automatic machine is suitable for small to medium production needs. It offers a balance between efficiency and investment cost, making it a practical choice for growing food businesses.
Food Sauce Filling Machine Parameter
- Model: FZ-FS002
- Input Power: AC 220 V / 50 Hz
- Power: 2 KW
- Ultrasonic Frequency: 20,000 Hz
- Working Speed: 10-13 pieces/min
- Soft Tube Length: 50-200 mm
- Soft Tube Diameter: 10-50 mm
- Filling Range: 6-60,10-120, 25-250 ml
- Net Weight: 150 kg
- Machine Size: 860*680*1550 mm
- Package Size: About 970*760*1460 mm
- Package Weight: About 206 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
The machine is equipped with a stainless steel hopper designed for handling food materials such as sauces, honey and pastes. The smooth inner surface helps reduce residue buildup and makes cleaning more efficient, which is especially important for maintaining hygiene in food production.
The working height and positioning components can be adjusted according to different tube lengths. This flexibility allows the machine to adapt to various packaging formats, making it suitable for businesses with multiple product lines.
The tube holding mold can be customized to match specific tube diameters and shapes. This ensures that each tube stays properly aligned during filling and sealing, improving sealing consistency and overall packaging quality.
The filling system is designed to handle viscous and semi fluid products with consistent output. It minimizes dripping and ensures accurate portion control, helping reduce material waste and keep the working area clean during operation.
Uses high frequency vibration to create strong and uniform seals without excessive heat. This helps maintain clean sealing, reduces deformation, and is suitable for food products that require better hygiene and sealing performance.
FAQ
Can this machine be used for food products?
Yes, the machine can be used for food applications such as sauces, honey and pastes when it is properly cleaned and operated according to local food production standards. The stainless steel contact parts help maintain basic hygiene requirements.
What types of products can this tube filling machine handle?
It is suitable for viscous and semi fluid products such as ketchup, mayonnaise, chili sauce, peanut butter, chocolate paste, jam and similar food materials.
Is ultrasonic sealing suitable for all types of tubes?
Ultrasonic sealing is mainly designed for plastic and laminated tubes. It creates clean and strong seals without excessive heat. Aluminum tubes require a different sealing method such as mechanical folding.
What tube sizes can the machine work with?
The machine supports different tube diameters and lengths. Tube molds can be customized to match your specific packaging size for better positioning and sealing accuracy.
Is the filling volume adjustable?
Yes, the filling volume can be adjusted according to your production needs. This allows flexibility when working with different products or packaging sizes.
Will the machine cause dripping or material waste?
The filling system is designed to handle thick materials with good stability, helping reduce dripping and unnecessary waste during operation.
Is the machine easy to operate?
Yes, the control system is user friendly. Operators can quickly set parameters such as filling volume, sealing conditions and working speed without complex training.
Can the machine print production date or batch number?
Yes, it can be equipped with a coding system to print dates or batch numbers on the tubes, supporting basic traceability requirements.
Is this machine suitable for small business use?
Yes, this semi automatic machine is ideal for small to medium production. It offers a balance between efficiency, flexibility and cost, making it suitable for growing food brands.
What is the advantage of ultrasonic sealing compared to heat sealing?
Ultrasonic sealing provides cleaner and more consistent sealing with less heat impact. It reduces tube deformation and works well even when there is slight residue on the sealing area.
From $14,499.00
The FZ-FS007U is an automatic soft tube filling sealing machine designed for paste, mustard sauce and other viscous products. It supports plastic and aluminum-plastic composite tubes, features servo piston filling, tube positioning, date stamping, and stable output of 30–50 pieces per minute. Suitable for food-grade soft tube packaging such as mustard sauce, chili paste, ketchup, honey, cheese sauce, and other viscous edible products.
Soft Tube Filling Sealing Machine Parameter
- Machine Model: FZ-FS007U
- Voltage: 110/220V 50-60 HZ 4.5 KW
- Tube Material: Plastic Soft Tube, Composite Soft Tube
- Tube Diameter: φ16-50 mm
- Tube Length: 80-220 mm (Customizable)
- Filling Capacity: 4-30 ml/30-150 ml/50-300 ml (Customized))
- Filling Method: Servo Piston Filling
- Filling Accuracy: ±1%
- Production Efficiency: 20-50 pieces/min (based on filling volume and filling materials)
- Working Air Pressure: 0.6-0.8 Mpa
- Heat Sealing Power: 3.3 KW
- Machine Size: 1050*550*1070 mm(L*W*H)
- Package Size: 1720*1110*2030 mm(Main Machine)+ 460*440*1230 mm(Cooling Machine)
- Package Weight: 760 kg(Main Machine)+ 37 kg(Cooling Machine)
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Working parameter settings are completed directly on the operation panel.
Can position soft tube before filling, improves working accuracy.
Each working station works at the same time, it can reach 30-50 pieces/min.
Filling nozzle can insert into tubes to prevent filling material from sticking to the tube wall.
Can be raised and lowered to ensure consistent sealing height. Suitable for plastic composite soft tubes.
Can use letter molds to stamp production date or batch number on soft tubes.
Need to work with cooling machine to ensure packaging quality and safety operation.
Can supply filling material in time to save working labor.
FAQ
Q1: What products can this soft tube filling sealing machine be used for?
The ZS-FS007U soft tube filling sealing machine is suitable for viscous products such as mustard sauce, chili paste, ketchup, honey, cheese sauce, cosmetic creams, toothpaste, and other paste materials.
Q2: What tube materials and sizes are supported?
This machine supports plastic soft tubes and aluminum-plastic composite tubes, with tube diameters from φ16 to φ50 mm and tube lengths from 80 to 220 mm (customizable).
Q3: How accurate and efficient is the filling system?
The machine uses servo piston filling with a filling accuracy of up to ±1% and a stable production efficiency of 20–50 pieces per minute, depending on product viscosity and filling volume.
Q4: Does the machine support date or batch code printing?
Yes. The sealing and cutting structure allows letter molds to stamp production dates or batch numbers directly on the soft tubes during sealing.
From $13,899.00
This fully automatic sauce tube filling and sealing machine integrates tube feeding, paste filling, tube sealing, date printing, and finished product discharge into a single efficient system. Equipped with a high-precision piston pump, it is specifically designed for filling thick and viscous pastes such as chili sauce, wasabi, and ketchup. The machine operates stably with consistent filling accuracy and robust sealing performance. Customization options are available to accommodate different tube sizes, filling volumes, and product characteristics, making it an ideal soft tube packaging solution for food processing manufacturers.
Sauce Tube Filling and Sealing Machine Parameter
- Machine Model: FZ-FS009U
- Voltage: 220V/110V 50-60 Hz
- Power: 2.6 KW
- Filling Pump: Piston Pump
- Production Speed: 22-30 pcs/min
- Filling Range: 6-60 ml/10-120 ml/25-250 ml/50-500 ml(Customized)
- Filling Error: ±1%
- Anti-dripping Function: Available
- Height of Tubes: 50-250 mm
- Sealing Diameter: 16-50 mm(Can be Customized)
- Sealing Method: Ultrasonic Sealing
- Ultrasonic Frequency: 20 kHz
- Suitable Tubes: Plastic Tubes /Aluminum-Plastic Tubes
- Working Pressure: 0.6 MPa
- Air Consumption: 0.38 m³/min
- Net Weight/Gross Weight: About 450 kg / 555 kg
- Machine Size: 1615*1400*1590 mm
- Package Size: 1610*1760*1860 mm
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
This component is designed for feeding laminated tubes before filling, greatly saving labor cost. The component can be customized according to your products.
Driven by piston pump, this machine can fill viscous paste, such as honey mustard, mayonnaise. The filling range of the pump can be customized. This nozzle has anti-dripping function, ensuring production cleanliness.
Adopting the way of ultrasonic sealing, this machine can seal tubes firmly. It can be equipped with letter molds, which can print batch or production date on tubes. The shape of sealing component is customizable.
The machine can trim tubes after sealing, ensuring product quality. The parts in contact with food materials are made of 316 stainless steel, which can ensure production quality.
$10,199.00
This automatic ultrasonic tube filling sealing machine is ideal for packaging food paste such as sauce, honey, jam, and condiments. It features a pneumatic piston pump for accurate filling and ultrasonic sealing for clean, secure seals, combining tube feeding, filling, and sealing in a compact, space-saving design.
Tube Filling Sealing Machine Parameter
- Machine Model: FZ-FS006U
- Voltage: 110V/220V 50-60 Hz
- Power: 4.5 kW
- Working Speed: About 20-30 pcs/min
- Filling Pump: Piston Pump
- Filling Range: 20 ml-300 ml (Customized)
- Filling Accuracy: ±1%
- Sealing Method: Ultrasonic Sealing
- Ultrasonic Power: 2.6 kW
- Suitable Tubes: Plastic Tubes or Aluminum-Plastic Tubes
- Tube Size: Length: 50-250 mm; Diameter: Φ16-50 mm
- Air Pressure: 0.5-0.8 Mpa
- Machine Size: About 1200*800*1500 mm/ 47.2*31.5*59.1 inch
- Machine Weight: About 220 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Can feed tubes into fixing molds automatically, saving labor. It can be customized as your products.
Driven by piston pump, it can fill paste accurately. Filling range of the pump can be customized.
It can be equipped with letter molds to print date or batch automatically.
The size of fixing molds can be customized according to your product size.
FAQ
Q1: Is this machine suitable for food products?
Yes. This machine is suitable for packaging various food paste tube and condiment, such as sauce, honey, jam, chocolate spread, and seasoning paste. It supports food-grade plastic and laminated tubes.
Q2: Can it handle sticky or viscous food materials?
Certainly. It uses a pneumatic piston pump filling system, which is ideal for viscous and sticky food materials. It ensures stable filling performance and consistent filling accuracy.
Q3: Is ultrasonic sealing safe for food packaging?
Ultrasonic sealing is widely used in food packaging. It creates strong, clean seals without direct heat contact, reducing the risk of material burning or contamination, suitable for food-grade tube packgaing.
Q4: Can the machine be customized for different tube sizes and filling volumes?
Yes. The machine supports customized filling volumes and tube sizes as your required. Tube molds and filling range can be adjusted according to your food product requirements, making it suitable for different packaging formats.
From $13,499.00
The FZ-FS009A is an automatic aluminum tube filling sealing machine designed for food-grade viscous products such as sauce, food paste, honey, and chocolate paste. It features a piston pump filling system for high accuracy, automatic tube feeding, strong aluminum tube sealing, and a heating mixing hopper to ensure smooth filling of thick materials. All product-contact parts are made of SUS 304 stainless steel, making it a reliable aluminum tube packaging solution for food manufacturers.
Aluminum Tube Filling Sealing Machine Parameter
- Machine Model: FZ-FS009A
- Voltage: 110V/220V, 50-60 Hz
- Power: About 3 KW
- Working Speed: About 20-50 BPM
- Filling Pump: Piston Pump
- Filling Range: 30-150 ml (Customized)
- Filling Accuracy: ≤±1%
- Applicable Tubes: Aluminum Tubes
- Tube Diameter: Φ13-38 mm
- Tube Length: 100-200 mm
- Machine Part in Contact With Materials: SUS 304
- Air Pressure: 0.6-0.8 Mpa
- Machine Size: About 1800*945*1945 mm/ About 70.9*37.2*76.6 inch
*Specifications are for reference only and may vary by your product. Please confirm with us if required
Touchscreen panel makes it convenient to set parameters like filling volume. Language of panel can be customized.
Can feed aluminum tubes to molds automatically, saving labor cost.
The hopper has mixing and heating function, making it fill viscous paste smoothly.
Driven by piston pump, it can fill viscous liquid or paste accurately. Filling range can be customized.
Can fold and press tube ends automatically. It can be customized as your products.
Can be used for printing production date or batch on tube ends automatically.
FAQ
Q1: What can I use this machine for?
It's great for filling thick, pasty foods into tubes. Imagine things like sauces, honey, chocolate spread, peanut butter, or sesame paste – basically, any thick food product that comes in a squeezable aluminum tube.
Q2: What’s the difference between the Gear Sealing and Roller Sealing versions?
Think of it like this: they give you different types of seals. The Roller Sealing version is the go-to choice for most pastes. It uses smooth rollers to press and seal the tube, and it works really well. The Gear Sealing version is stronger. It uses gears to clamp the tube shut, which is better if your tubes are made of thicker aluminum or if you just need a really heavy-duty seal.
Q3: Is this machine food-safe?
Yes, completely. Any part that touches your food is made from high-quality, food-grade stainless steel. It’s safe, meets hygiene standards, and is a breeze to clean.
Q4: Can it handle really thick stuff like honey or chocolate paste?
For sure. It has a special piston pump and a hopper that can be warmed up. This keeps thick, sticky products flowing smoothly so they fill into the tubes without any trouble.
Q5: What kind of tubes does it work with?
It’s designed for the classic all-aluminum squeeze tubes. You can use tubes with widths (diameters) between about 13 mm and 38 mm, and lengths from 100 mm up to 200 mm.
Q6: Can I change how much product goes in each tube?
Absolutely. The machine normally fills between 30 and 150 milliliters, but if you need a different amount, we can adjust that for you.
Q7: Does it print dates or batch codes?
Yep! It has a built-in printer. You can use it to stamp the production date or a batch number right onto the tubes.
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