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Linear Cup Filling Sealing Machines
4 products
4 products
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$15,399.00
Machine Overview
The Automatic Cup Filling Sealing Machine fills and seals preformed plastic cups in one continuous sequence — cup feeding, filling, film sealing, and discharge without manual handling between stages.
A servo-driven piston filling system controls dosing. Piston displacement pushes a fixed volume through per stroke regardless of how the product resists flow — which keeps fill weight consistent across products that vary in viscosity, from yogurt and custard through honey, chocolate spread, peanut butter, and cream cheese. Servo actuation adjusts stroke speed and position rather than running at a fixed mechanical setting, which is where fill accuracy holds when product consistency shifts between batches.
The film sealing stage closes each cup immediately after filling. Seal integrity depends on consistent temperature, pressure, and dwell time — the parameters that determine whether the seal holds through refrigeration, transport, and the consumer opening it.
Filling heads, cup sizes, and optional functions configure at order to match the product and production requirement rather than being worked around after delivery. It is ideal for the dairy industry, dessert production, condiment manufacturing, bakery ingredient processing, ready-to-eat food production, and central kitchens.
Key Features
- Designed for yogurt, pudding, jelly, sauces, jams, honey, and dairy products
- Servo piston filling ensures high filling accuracy
- Automatic cup feeding, filling, film sealing, and discharge
- PLC touch screen for simple parameter adjustment
- Food-grade SUS304 stainless steel construction
- Customizable filling heads and cup molds
- Stable heat sealing for leak-resistant packaging
- Suitable for various cup diameters and filling volumes
- Easy-to-clean design for hygienic food production
- Optional date coding, nitrogen flushing, and cup sterilization systems
Applications
Suitable Products
- Yogurt
- Greek Yogurt
- Drinking Yogurt
- Pudding
- Jelly
- Custard
- Jam
- Honey
- Chocolate Spread
- Peanut Butter
- Cream Cheese
- Mayonnaise
- Salad Dressing
- Cheese Sauce
- Salsa
- Fruit Puree
- Caramel Sauce
- Dips
- Hummus
- Butter
- Coconut Cream
- Dessert Cups
Suitable Industries
- Dairy Manufacturing
- Dessert Production
- Sauce & Condiment Manufacturing
- Bakery Filling Production
- Honey Processing
- Jam Manufacturing
- Nut Butter Production
- Ready-to-Eat Food Production
- Food Processing Plants
- Central Kitchens
- OEM Food Manufacturing
- Private Label Food Packaging
- Contract Food Co-packing
Technical Specifications
|
Machine model |
FZ-AFS01P |
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Power supply |
380V/220V 50-60Hz 3.2kW |
|
Working speed |
About 2500-3000pcs/hour(depending on filling range & materials) |
|
Filling pump |
Piston pump |
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Filling range |
Customizable |
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Suitable cup size |
Customizable |
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Hopper size |
About 60L |
|
Air pressure |
0.6-0.8MPa |
|
Machine size |
About 2940*670*1800 mm(L*W*H) |
|
Package size |
About 3070*760*1950 mm(L*W*H) |
|
Package weight |
About 692 kg |
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Details
Filling volume, sealing temperature, production speed, and operating parameters adjust from one touchscreen interface without stopping the line. Saved recipes mean switching between a yogurt SKU and a pudding format — products with different fill volumes, sealing temperatures, and optimal piston speeds — is a recall rather than a manual re-entry of every parameter from scratch.
Empty cups separate and place onto the conveyor automatically — no operator positioning cups between the magazine and the filling station. Cup magazines and feeding mechanisms configure to match different cup dimensions and production capacities, which determines the throughput the filling system can actually sustain rather than what it's rated to handle on a standard cup format.
A servo-controlled piston delivers a fixed volume per stroke regardless of how the product resists flow. For yogurt, pudding, sauces, jams, and other viscous products — where viscosity shifts between batches or across a long run — that fixed-displacement mechanism is what keeps fill weight consistent without requiring mechanical recalibration. Volume adjusts at the control system rather than through component replacement.
The film lid feeding mechanism picks and transfers lids onto cups before the sealing stage. Placement accuracy at this point determines seal quality downstream — a lid that lands off-center or at the wrong angle seals unevenly, which produces a weak edge that fails under the pressure differential when the consumer opens the cup. Roll film configurations are available for operations running continuous film rather than pre-cut lids.
The sealing station applies heat and pressure to close each cup after filling. Temperature and dwell time adjust to match the sealing film specification — different film materials seal at different temperatures, and a fixed setting across multiple film types produces inconsistent seal strength. The seal that forms here determines whether the cup holds through refrigeration, transport, and the consumer opening it.
Electrical components sit inside a protected control cabinet — separated from the production environment. A fault that needs tracing gets found faster in a cabinet where wiring follows a logical structure. In continuous production, that difference shows up in how long the line stays down when something goes wrong, not in how the machine runs when everything is working correctly.
How Does the Cup Filling Sealing Machine Work?
- Empty cups are automatically fed onto the conveyor.
- Cups move into position beneath the filling station.
- Servo piston pumps dispense the preset amount of product.
- Sealing film is positioned automatically over each cup.
- Heat sealing securely bonds the film to the cup.
- Optional date coding prints production or expiration information.
- Finished cups are automatically discharged for secondary packaging.
Why Choose This Cup Filling Sealing Machine?
- High filling accuracy reduces product waste.
- Fully automated production lowers labor costs.
- Hygienic food-grade construction meets food processing requirements.
- Compatible with a wide variety of dairy, dessert, and condiment products.
- Stable sealing minimizes leakage during transportation.
- Easy-to-use PLC interface simplifies operation.
- Modular configuration supports future production expansion.
- Custom molds fit different cup shapes and sizes.
- Suitable for integration into complete food packaging lines.
- Optional features allow the machine to adapt to different packaging requirements.
Frequently Asked Questions
What products can this machine fill?
Yogurt, pudding, jelly, jam, honey, peanut butter, mayonnaise, cheese sauce, chocolate spread, fruit puree, cream cheese, salad dressing — liquid and viscous food products generally fall within range. If it moves through a piston pump without bridging or requiring heat to flow at room temperature, the filling system handles it.
Can it handle different cup sizes?
Yes. Different molds accommodate various cup diameters, heights, and capacities — the cup format is determined by the mold configuration, not by the machine's core mechanism. Mold changes switch the format without replacing the filling or sealing system.
Is the filling volume adjustable?
Yes. Volume adjusts at the PLC control system without mechanical component changes — relevant when the same machine runs a 100 g yogurt cup and a 200 g pudding cup on the same shift, where the correct fill weight differs by a factor of two.
What filling system does the machine use?
A servo-driven piston filling system. The piston delivers a fixed volume per stroke regardless of how the product resists flow — which is what keeps fill weight consistent when viscosity shifts between batches or across a long production run.
Can the machine package dairy products?
Yes. Yogurt, Greek yogurt, dairy desserts, cream cheese, and other refrigerated dairy products run on the same system. The servo piston filling mechanism handles the viscosity range these products span without requiring a pump or nozzle change between them.
Is nitrogen flushing available?
Yes, as an optional addition. Nitrogen displaces headspace oxygen before the film lid seals — reducing the oxygen the product is in contact with after sealing, which is what extends shelf life rather than any change to the product itself.
Does the machine support date coding?
Yes, as an optional system. Production dates, expiration dates, and batch numbers print directly onto the sealing film during the sealing stage — at the unit level, which gives finer traceability than outer carton coding alone if a quality issue requires isolating a specific production run.
Can this machine be integrated into a production line?
Yes. Cup feeding systems, labeling machines, checkweighers, cartoning machines, and other packaging equipment connect downstream — running as integrated stages in a continuous sequence rather than separate operations with manual transfers between them.
From $18,299.00
This automatic food premade pouch filling machine is specially designed for food paste and liquid packaging, such as sauce, honey, jam and ketchup. It integrates pouch feeding, filling and sealing in one system, improving production efficiency while saving labor cost.
Equipped with a high-precision piston pump and dual filling nozzles, it ensures accurate and stable filling performance, even for high viscosity food products. The hygienic stainless steel structure makes it suitable for food-grade applications and easy to clean.
With adjustable sealing temperature and customizable pouch sizes, this machine is ideal for various food packaging needs, helping manufacturers achieve efficient, safe and consistent production.
Key Features
All-in-One Automatic Operation: Integrates premade pouch feeding, opening, filling and sealing in one system, improving efficiency and reducing labor cost for food packaging production.
High-Precision Piston Pump Filling: Equipped with a piston pump system, ensuring accurate and stable filling for high viscosity food products such as sauce, honey, jam and syrup.
Dual Filling Nozzles (Customizable): Designed with double filling nozzles to increase production speed. The number of nozzles can be customized based on different capacity requirements.
Food-Grade Hygienic Design: Made with stainless steel structure, suitable for food applications, easy to clean and maintain, ensuring safe and hygienic packaging.
Automatic Pouch Opening System: Vacuum suction cups automatically open premade pouches, improving consistency and reducing manual intervention.
Adjustable Sealing System: Features dual sealing structures with adjustable temperature, ensuring strong, leak-proof and reliable sealing for various pouch materials.
Intelligent PLC Control Panel: User-friendly PLC system with multilingual interface allows easy parameter setting and flexible operation.
Integrated Date Coding Function: Automatically prints production date or batch number on pouches, improving traceability and reducing additional labor.
Food Premade Pouch Filling Machine Parameter
- Machine Model: FZ-AFS03
- Voltage: 380 V 50 Hz
- Power: About 4 kW
- Filling Pump: Piston Pump
- Packing Speed: 20-40 pcs/min(Depending on pouch size and filling material)
- Filling Range: 200-1000 ml(Can be customized)
- Suitable Pouch Size: (W)100-220 mm*(L)120-350 mm
- Air Consumption: 0.7 m³/min
- Machine Size: 2450*1450*2080 mm
*Specifications are for reference only and may vary by your product. Please confirm with us if required
Equipped with an intelligent PLC control panel, this food pouch filling and sealing machine allows precise adjustment of filling volume, sealing temperature and working parameters. The multilingual interface ensures easy operation for global users.
The machine uses vacuum suction cups to automatically open premade pouches before filling. This improves packaging efficiency, reduces manual labor and ensures stable pouch positioning during the food packaging process.
Designed with pneumatic filling nozzles and driven by a high-precision piston pump, this machine is suitable for high viscosity food products such as sauce, honey, jam and syrup. It ensures accurate, drip-free filling, and the number of filling nozzles can be customized based on production needs.
This pouch packaging machine features dual sealing systems with selectable sealing patterns to meet different food packaging requirements. The adjustable sealing temperature ensures strong, secure and hygienic seals for various pouch materials.
Equipped with an automatic date coder, the machine can print production date or batch number directly on pouches. This improves traceability and reduces labor costs in food production lines.
FAQ
1. What types of food products can this pouch filling machine handle?
This machine is suitable for a wide range of food products, including sauce, honey, jam, ketchup, syrup and other liquid or paste materials. It is especially effective for high viscosity food products.
2. Is this machine suitable for food-grade production?
Yes, the machine is designed with a hygienic stainless steel structure, making it suitable for food-grade applications. It is easy to clean and meets the requirements of food processing environments.
3. Can it handle thick or high viscosity materials?
Yes, equipped with a piston pump system, this machine ensures accurate filling for high viscosity products such as honey, sauces and pastes without dripping or waste.
4. What is the filling range of the machine?
The standard filling range is 200–1000ml, and it can be customized based on your specific product and packaging requirements.
5. What is the production speed?
The production speed is about 25–45 pouches per minute, depending on pouch size and filling materials.
6. Can the machine work with different pouch sizes?
Yes, it supports premade pouches within a size range of approximately 80–210mm (width) and 100–320mm (length), and can be customized if needed.
7. Is the machine easy to operate?
Yes, it is equipped with an intelligent PLC control panel with a user-friendly interface, allowing operators to easily adjust parameters such as filling volume and sealing temperature.
8. Can I customize the machine configuration?
Yes, the machine can be customized based on production needs, including filling nozzles, pouch sizes and additional functions.
9. Does the machine support date coding?
Yes, it comes with an automatic date coding system that can print production date or batch numbers directly on the pouch.
10. What industries is this machine suitable for?
This machine is widely used in food industries such as sauce, honey, jam and dress
$60,000.00
This food blister packaging machine is designed for single-serve viscous liquid food packaging, suitable for honey, sauce, syrup, butter, jam and other portion-controlled products. The system integrates blister forming, servo-driven piston pump filling, heat sealing and cutting in one automatic process, ensuring hygienic, precise and leak-proof packaging for food applications.
Food Blister Packaging Machine Parameter
- Model: FZ-DDP300
- Cutting Frequency: 10–15 Times/min
- Motor Power: 16 kW
- Air Pressure: 0.8 MPa
- Packaging Volume: Customizable
- Air Consumption: ≥ 1 m³/min
- Mold Cooling: Tap Water or Recycling Water
- Max Shaping Area & Depth: 160*200*20 mm
- Machine Size (L*W*H): 4925*1300*2190 mm(L*W*H)
- Machine Weight: 1500 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Equipped with an intelligent PLC system and user-friendly HMI touchscreen, operators can easily set forming temperature, filling volume, sealing time, and cutting parameters. Real-time production data monitoring improves process stability and reduces setup time.
The thermoforming station precisely shapes uniform blister cavities with consistent depth and structure, ensuring stable filling volume and reliable sealing performance. Molds can be customized for different pack sizes and cavity designs.
Designed for precise liquid dosing, this system uses servo motor control to ensure accurate and repeatable filling volumes. Filling heads quantity can be customized, making it suitable for pharmaceutical solutions, cosmetic serums, gels, honey, and sauces.
Applies controlled heat and pressure to create strong, leak-proof seals. The sealing process ensures product safety, extended shelf life, and protection against contamination.
The four-lane cutting structure allows multiple packs to be produced per cycle, significantly increasing production efficiency. Cutting shapes can be customized via dedicated molds.
Constructed from stainless steel, the hopper ensures hygienic material feeding. It can integrate with existing feeding systems to enable continuous automatic production.
Frequently Asked Questions (FAQ)
1. What products can this blister packaging machine handle?
This machine is designed for liquid and semi-liquid food products, including honey, sauce, syrup, butter, jam, oil, jelly and other portion-controlled condiments. It is ideal for single-serve food packaging applications.
2. Is the filling volume adjustable?
Yes. The system uses servo-driven filling control, allowing precise adjustment of filling volume through the PLC interface. Different portion sizes can be achieved by parameter setting and mold design.
3. What packaging materials are supported?
The machine works with PS, PET and PVC sheets for blister forming, making it suitable for various food portion pack requirements.
4. How does the machine ensure sealing quality?
A stable heat sealing structure applies uniform temperature and pressure to ensure leak-proof and hygienic sealing, which is essential for food safety and shelf-life protection.
5. Can the number of filling heads be customized?
Yes. The filling station configuration is customizable according to production capacity needs, helping improve efficiency for large-scale portion packaging.
6. Is the cutting shape fixed?
No. The machine uses dedicated cutting molds, so blister pack shape and size can be customized to match your product design and branding needs.
7. Is the machine fully automatic?
Yes. It integrates forming, filling, sealing, date printing, cutting and discharge into one automatic workflow, reducing labor and ensuring consistent packaging quality.
8. Is this machine suitable for hygienic food production?
Yes. The system supports portion food packaging and can be integrated into hygienic production lines, making it suitable for food industry applications.
$11,899.00
This automatic linear cup filling sealing machine is designed for packaging viscous and semi-liquid foods such as sauce, jam, honey, butter, cream, yogurt, chocolate paste, and dipping sauces. Equipped with a high-precision piston pump filling system, it ensures accurate and stable filling of thick food materials without dripping or waste. The machine integrates cup feeding, quantitative filling, film sealing, and cup discharge into one continuous process, improving production efficiency while maintaining hygienic, food-grade standards. Its adjustable structure makes it suitable for different cup sizes and shapes, making it an ideal solution for food processing factories and sauce packaging lines.
Cup Filling Sealing Machine Parameter
- Model: FZ-AFS01
- Power: About 8 KW
- Voltage: 380 V/50 HZ
- Filling Pump: Piston Pump
- Filling Head Quantity: 2
- Working Speed: About 10-30 Pieces/min
- Air Consumption: 0.7 m³/min
- Machine Size: 3600*968*1595 mm
- Packing Size: 3800*970*2020 mm
- Package Weight: 1050 kg
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
The visual control panel displays real-time working status, production parameters, and operating data, making the cup filling and sealing process stable, precise, and easy to manage for food production lines.
The automatic cup feeding system uses pneumatic control to accurately place preformed cups into molds, ensuring stable positioning and continuous operation for sauce, mayonnaise, yogurt, and other food packaging.
The photoelectric sensor detects cups automatically and prevents filling without containers, reducing food waste and ensuring clean, efficient, and reliable food packaging.
Equipped with food-grade piston pumps and optional heating function, this system maintains proper temperature for viscous foods such as cheese sauce, chocolate paste, butter, and jam, ensuring smooth filling and consistent product quality. Multiple filling heads can be customized for higher output.
The sealing structure precisely seals and cuts films according to cup shape, with adjustable temperature control to suit different food-grade sealing films, ensuring leak-proof and hygienic packaging.
The hopper features an automatic level detection system that works with a feeding pump to maintain stable material supply, ideal for continuous packaging of liquid and semi-liquid foods like sauces, cream, and honey.
FAQ
Q1. What food products can this powder pouch packing machine handle?
This machine is designed for food-grade powders and fine granular materials such as protein powder, milk powder, coffee powder, spice powder, seasoning powder, cocoa powder, flour, and nutritional drink powders. It is suitable for both free-flowing and slightly sticky food powders.
Q2. Is this machine suitable for food-grade production?
Yes. The machine uses food-contact parts made of SUS304 (SUS316 optional), meeting hygienic requirements for food processing. The structure is easy to clean, helping maintain sanitary production standards for food packaging.
Q3. How does the machine ensure accurate powder filling?
It adopts an auger screw filling system that provides precise quantitative filling for powder products. The filling volume can be adjusted through the control system, making it ideal for small-dose and medium-dose food powder packaging.
Q4. What types of pouches are supported for food packaging?
This machine works with premade food pouches such as stand-up pouches (doypack), zipper pouches, three-side seal bags, and aluminum foil pouches. These bags provide good moisture resistance and oxygen barrier protection for food powders.
Q5. Can this machine package different powder products on the same line?
Yes. By adjusting filling parameters and changing bag specifications, the machine can be used for different food powders like spices, coffee, milk powder, or nutritional powders, making it suitable for flexible food production lines.
Q6. Does the machine reduce food waste during packaging?
Yes. The machine is equipped with a pouch detection system that prevents filling when no bag is present, reducing powder waste and keeping the packaging area clean and efficient.
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