FEIZHAN
Automatic Piston Pump Tube Filling and Sealing Machine for High Viscosity Food Products
Product Overview
The ZONESUN automatic tube filling and sealing machine handles high-viscosity food products — sauces, spreads, creams, condiments — through tube loading, piston pump filling, heat sealing, and output in one compact sequence. Output reaches up to 7,200 tubes per hour.
A piston pump drives the fill. For thick, sticky products, that matters specifically: piston displacement pushes a fixed volume through regardless of how the product resists flow, where a gravity-fed or lower-pressure system would stall or underfill on anything past a certain viscosity.
Dosing accuracy holds across a run because the piston cycle is mechanical, not dependent on product consistency staying constant batch to batch. At 7,200 BPH, that consistency has to hold at speed — a fill weight that drifts with product viscosity becomes a compliance problem before it becomes a customer complaint, and the faster the line runs, the faster that drift compounds.
The machine suits food manufacturers running sauce, condiment, spread, and cream lines at volume — anywhere tube packaging meets high-viscosity product and throughput matters as much as fill accuracy.
Key Features
High Viscosity Food Filling System
A piston pump drives the fill — ketchup, mayonnaise, chocolate paste, peanut butter, jam. Displacement pushes a fixed volume through regardless of how the product resists flow, which is what keeps thick, sticky materials moving without clogging the line or stalling mid-cycle.
Food-Grade Hygienic Structure
Product-contact parts are stainless steel. Smooth surfaces mean less residue clings between cleaning cycles — for thick, sticky products specifically, that reduces the buildup that would otherwise accumulate in seams or corners a rougher material would trap.
High Precision Filling Control
A PLC governs the fill cycle, holding dosing consistent tube to tube rather than letting it drift with operator fatigue or minor product viscosity shifts. Volume adjusts at the panel — no mechanical recalibration between products or batch sizes.
Stable Heat Sealing System
Sealing temperature is controlled rather than fixed, because plastic and laminated tubes respond differently to heat. A seal that's strong and even across the tube width is what keeps the package leak-proof through transit — not just sealed at the center while the edges stay weak.
Anti-Drip Filling Nozzle
The nozzle design stops product from continuing to flow after the fill cycle ends. Without it, residual product drips onto the tube exterior or the work surface — material waste at the filling station, and a cleaning task that compounds across a shift.
Fully Automatic Operation
Tube feeding, filling, sealing, and output run without manual handling between stages. The labor that would otherwise staff each station gets redirected — to monitoring, changeovers, quality checks — rather than repetitive physical tasks at every step of the cycle.
Flexible Tube Compatibility
Different tube sizes and materials run on the same machine. For manufacturers packaging multiple SKUs across different tube formats, that range avoids the need for separate filling equipment per format.
Applications
This machine is widely used for packaging:
- Ketchup
- Mayonnaise
- Mustard sauce
- Chocolate paste
- Peanut butter
- Jam and fruit spreads
- Cheese sauce
- Garlic sauce
- Condensed food creams
Machine Parameter
- Machine Model: FZ-FS160
- Tube Material: Plastics / Aluminium
- Seal Type: Heating / Folding
- Maximum Power: 9.5KW / 2.3 KW
- Average Power: 6.5KW / 1.7 KW
- Air Consumption: 40-60m³/h / 10-20 m³/h
- Voltage: AC 380 V/220 V, 50 Hz/60 Hz
- Production Capacity: 110-120 pcs/min
- Filling Capacity: 5-200 ml (Change pump)
- Tube Diameter: 11-50 mm (Customized)
- Tube Length: 50-230 mm (Customized)
- Hopper Volume: 50L
- Filling Accuracy: ±1%
- Machine Size: About 3147*1555*2267 mm
- Machine Weight: About 3800 KG
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Details
Empty tubes move from the feed station into holding molds automatically — no operator placing tubes by hand between cycles. The feed continues without pausing for reload, which keeps upstream supply matched to the filling station's pace rather than lagging behind it.
A piston pump drives the fill — ketchup, mayonnaise, peanut butter, chocolate spread, jam, cheese sauce. Displacement pushes a fixed volume through per stroke regardless of how the product resists flow, which is what keeps thick pastes moving without the stalling or underfilling a gravity-fed system would produce at this viscosity range.
Fill volume adjusts at the parameter level to match different production requirements — dosing holds steady across the run because the piston cycle is mechanical, not dependent on the product's consistency staying identical batch to batch.
The high-sensitivity color mark sensor detects the registration mark on each tube to ensure accurate positioning before sealing. This guarantees consistent seal alignment, improves package appearance, and reduces material waste during food packaging.
The integrated cooling system rapidly cools the sealed tube ends after heat sealing, producing strong and stable seals while preventing deformation caused by excessive heat. It also helps maintain continuous operation by keeping the sealing components at an optimal working temperature during long production runs.
How It Works
- Automatic tube feeding into positioning system
- Tube alignment and holding
- Piston pump filling with precise dosing
- Tube end heat sealing
- Cooling and sealing stabilization
- Finished product output
Why Choose This Machine
Compared with manual or semi-automatic filling methods, this machine provides:
- Higher production efficiency
- More stable filling accuracy
- Better hygiene for food production
- Lower labor dependency
- Consistent sealing quality
It is a practical solution for food factories upgrading from manual packaging to automated production.
FAQ
Q1: Can this machine fill thick food products?
Yes — that's specifically what the piston pump system is built for. Ketchup, mayonnaise, peanut butter, chocolate spread, jam, cheese sauce — displacement pushes a fixed volume through per stroke regardless of how the product resists flow. A gravity-fed or low-pressure system would stall or underfill at this viscosity range.
Q2: Is the machine suitable for food production standards?
Product-contact parts are food-grade stainless steel — smooth surfaces, minimal residue buildup between cleaning cycles. For thick, sticky products specifically, that surface quality matters more than it does for thin liquids, where residue accumulation between runs is less of a concern.
Q3: Can it handle different tube sizes?
Yes. Tube diameter and length adjust without requiring mechanical component swaps between formats — relevant for manufacturers running multiple SKUs across different tube dimensions on the same line.
Q4: Does it support automatic sealing?
Yes, heat sealing for plastic and laminated tubes. Sealing temperature is controlled rather than fixed, because different tube materials seal at different temperatures — a fixed setting produces strong seals on some materials and underdone seals on others.
Q5: Is this machine suitable for small factories?
Yes. The compact footprint and adjustable output speed make it workable for small-batch production without requiring a large dedicated production area — and the same machine scales to larger runs without a configuration change.
FEIZHAN
Automatic Piston Pump Tube Filling and Sealing Machine for High Viscosity Food Products
$87,770.00
Product Overview
The ZONESUN automatic tube filling and sealing machine handles high-viscosity food products — sauces, spreads, creams, condiments — through tube loading, piston pump filling, heat sealing, and output in one compact sequence. Output reaches up to 7,200 tubes per hour.
A piston pump drives the fill. For thick, sticky products, that matters specifically: piston displacement pushes a fixed volume through regardless of how the product resists flow, where a gravity-fed or lower-pressure system would stall or underfill on anything past a certain viscosity.
Dosing accuracy holds across a run because the piston cycle is mechanical, not dependent on product consistency staying constant batch to batch. At 7,200 BPH, that consistency has to hold at speed — a fill weight that drifts with product viscosity becomes a compliance problem before it becomes a customer complaint, and the faster the line runs, the faster that drift compounds.
The machine suits food manufacturers running sauce, condiment, spread, and cream lines at volume — anywhere tube packaging meets high-viscosity product and throughput matters as much as fill accuracy.
Key Features
High Viscosity Food Filling System
A piston pump drives the fill — ketchup, mayonnaise, chocolate paste, peanut butter, jam. Displacement pushes a fixed volume through regardless of how the product resists flow, which is what keeps thick, sticky materials moving without clogging the line or stalling mid-cycle.
Food-Grade Hygienic Structure
Product-contact parts are stainless steel. Smooth surfaces mean less residue clings between cleaning cycles — for thick, sticky products specifically, that reduces the buildup that would otherwise accumulate in seams or corners a rougher material would trap.
High Precision Filling Control
A PLC governs the fill cycle, holding dosing consistent tube to tube rather than letting it drift with operator fatigue or minor product viscosity shifts. Volume adjusts at the panel — no mechanical recalibration between products or batch sizes.
Stable Heat Sealing System
Sealing temperature is controlled rather than fixed, because plastic and laminated tubes respond differently to heat. A seal that's strong and even across the tube width is what keeps the package leak-proof through transit — not just sealed at the center while the edges stay weak.
Anti-Drip Filling Nozzle
The nozzle design stops product from continuing to flow after the fill cycle ends. Without it, residual product drips onto the tube exterior or the work surface — material waste at the filling station, and a cleaning task that compounds across a shift.
Fully Automatic Operation
Tube feeding, filling, sealing, and output run without manual handling between stages. The labor that would otherwise staff each station gets redirected — to monitoring, changeovers, quality checks — rather than repetitive physical tasks at every step of the cycle.
Flexible Tube Compatibility
Different tube sizes and materials run on the same machine. For manufacturers packaging multiple SKUs across different tube formats, that range avoids the need for separate filling equipment per format.
Applications
This machine is widely used for packaging:
- Ketchup
- Mayonnaise
- Mustard sauce
- Chocolate paste
- Peanut butter
- Jam and fruit spreads
- Cheese sauce
- Garlic sauce
- Condensed food creams
Machine Parameter
- Machine Model: FZ-FS160
- Tube Material: Plastics / Aluminium
- Seal Type: Heating / Folding
- Maximum Power: 9.5KW / 2.3 KW
- Average Power: 6.5KW / 1.7 KW
- Air Consumption: 40-60m³/h / 10-20 m³/h
- Voltage: AC 380 V/220 V, 50 Hz/60 Hz
- Production Capacity: 110-120 pcs/min
- Filling Capacity: 5-200 ml (Change pump)
- Tube Diameter: 11-50 mm (Customized)
- Tube Length: 50-230 mm (Customized)
- Hopper Volume: 50L
- Filling Accuracy: ±1%
- Machine Size: About 3147*1555*2267 mm
- Machine Weight: About 3800 KG
*Specifications are for reference only and may vary by your product. Please confirm with us if required.
Machine Details
Empty tubes move from the feed station into holding molds automatically — no operator placing tubes by hand between cycles. The feed continues without pausing for reload, which keeps upstream supply matched to the filling station's pace rather than lagging behind it.
A piston pump drives the fill — ketchup, mayonnaise, peanut butter, chocolate spread, jam, cheese sauce. Displacement pushes a fixed volume through per stroke regardless of how the product resists flow, which is what keeps thick pastes moving without the stalling or underfilling a gravity-fed system would produce at this viscosity range.
Fill volume adjusts at the parameter level to match different production requirements — dosing holds steady across the run because the piston cycle is mechanical, not dependent on the product's consistency staying identical batch to batch.
The high-sensitivity color mark sensor detects the registration mark on each tube to ensure accurate positioning before sealing. This guarantees consistent seal alignment, improves package appearance, and reduces material waste during food packaging.
The integrated cooling system rapidly cools the sealed tube ends after heat sealing, producing strong and stable seals while preventing deformation caused by excessive heat. It also helps maintain continuous operation by keeping the sealing components at an optimal working temperature during long production runs.
How It Works
- Automatic tube feeding into positioning system
- Tube alignment and holding
- Piston pump filling with precise dosing
- Tube end heat sealing
- Cooling and sealing stabilization
- Finished product output
Why Choose This Machine
Compared with manual or semi-automatic filling methods, this machine provides:
- Higher production efficiency
- More stable filling accuracy
- Better hygiene for food production
- Lower labor dependency
- Consistent sealing quality
It is a practical solution for food factories upgrading from manual packaging to automated production.
FAQ
Q1: Can this machine fill thick food products?
Yes — that's specifically what the piston pump system is built for. Ketchup, mayonnaise, peanut butter, chocolate spread, jam, cheese sauce — displacement pushes a fixed volume through per stroke regardless of how the product resists flow. A gravity-fed or low-pressure system would stall or underfill at this viscosity range.
Q2: Is the machine suitable for food production standards?
Product-contact parts are food-grade stainless steel — smooth surfaces, minimal residue buildup between cleaning cycles. For thick, sticky products specifically, that surface quality matters more than it does for thin liquids, where residue accumulation between runs is less of a concern.
Q3: Can it handle different tube sizes?
Yes. Tube diameter and length adjust without requiring mechanical component swaps between formats — relevant for manufacturers running multiple SKUs across different tube dimensions on the same line.
Q4: Does it support automatic sealing?
Yes, heat sealing for plastic and laminated tubes. Sealing temperature is controlled rather than fixed, because different tube materials seal at different temperatures — a fixed setting produces strong seals on some materials and underdone seals on others.
Q5: Is this machine suitable for small factories?
Yes. The compact footprint and adjustable output speed make it workable for small-batch production without requiring a large dedicated production area — and the same machine scales to larger runs without a configuration change.
$87,770.00
$87,770.00
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