FEIZHAN
Automatic K-Cup Coffee Pods Powder Filling & Sealing Packaging Machine
$46,999.00
The FEIZHAN Automatic K-Cup Filling and Sealing Machine packages coffee, tea, powdered beverages, and other dry food products into single-serve K-Cup containers through a rotary system that integrates cup feeding, filling, film feeding, rolling, and heat sealing in one continuous sequence.
A servo-driven auger filling system controls dosing. The auger mechanism drives powder forward through rotation rather than relying on gravity flow — which keeps fill weight consistent across powders with different bulk densities, from fine coffee powder through coarser tea blends. Servo actuation adjusts dosing parameters without mechanical recalibration between products.
The rotary structure keeps all five stages running simultaneously rather than indexed. One cup feeds while another fills while another seals — which is what allows continuous output rather than a stop-start cycle that limits throughput at the slowest stage.
Coffee pod manufacturers, tea producers, and beverage companies running single-serve formats are the primary applications. The machine suits operations where K-Cup output is the production goal and the filling system needs to handle varying powder characteristics without a dedicated machine per product.
Key Features
Automatic K-Cup Feeding – Automatically arranges and feeds empty K-Cups into the rotary filling system.
Servo Auger Filling – Provides accurate and adjustable filling of coffee powder, tea powder and other suitable dry food ingredients.
Empty Cup Detection – Detects missing or incorrectly positioned cups before filling to reduce product waste.
Automatic Film Feeding – Continuously feeds and positions sealing film over filled K-Cups.
Rolling Film System – Guides and positions the film smoothly before heat sealing.
Heat Sealing – Uses controlled temperature and pressure to create a secure seal between the film and K-Cup rim.
PLC Touchscreen Control – Allows operators to adjust filling, sealing and machine operating parameters.
Stainless Steel Construction – Food-contact and machine surfaces can be configured with stainless steel materials according to production requirements.
Rotary High-Speed Design – Multiple stations work continuously to improve production efficiency.
Easy Operation – Automated processes reduce manual handling and simplify daily operation.

Food & Beverage Applications
The K-Cup filling and sealing machine can be used for a variety of single-serve dry food and beverage products, depending on the product characteristics and cup specifications.
Coffee Pods
Suitable for filling and sealing coffee powder into K-Cup containers for single-serve coffee products.
Tea Pods
Can be used for suitable tea powders, tea blends and other dry tea-based products packaged in single-serve cups.
Beverage Powders
Suitable for compatible powdered beverage products such as instant beverage powders and other free-flowing dry formulations.
Other Dry Food Products
The machine can also be configured for other suitable powdered or granular food products. Product characteristics should be evaluated before machine selection to determine the appropriate filling system.

Machine Details

Automatic K-Cup Vertical Feeding
The automatic vertical cup feeding system uses a centrifugal or vibratory feeding mechanism to arrange and feed empty K-Cups into the rotary packaging system. The adjustable feeding structure helps maintain continuous cup supply and stable operation.
The feeding system is designed to work with compatible K-Cup sizes and shapes. Cup dimensions and material should be confirmed before production.

Empty Cup Detection
A photoelectric detection system checks whether a K-Cup is correctly positioned before the filling process.
If a cup is missing or incorrectly positioned, the machine can automatically prevent the corresponding filling operation. This helps reduce product waste and minimizes the risk of filling without a container.

Servo Auger Filling System
The servo-driven auger filling system is designed for accurate dosing of coffee powder, tea powder and other suitable dry food ingredients.
The servo system provides controlled auger rotation and adjustable filling parameters, allowing the filling volume to be configured according to the required product dosage.
For different powder characteristics, the filling system can be adjusted according to particle size, density, flowability and target filling weight.

Rolling Film System
The rolling film system continuously feeds and positions the sealing film over the filled K-Cups.
The film is guided through the sealing structure before heat sealing, helping maintain stable film positioning and consistent packaging operation.

Heat Sealing System
The heat sealing system applies controlled heat and pressure to bond the sealing film to the K-Cup rim.
Sealing temperature, pressure and sealing time can be adjusted according to the sealing film and cup material. Proper parameter adjustment helps achieve consistent and secure seals for single-serve food and beverage products.

K-Cup Packaging Process
The FZ-RKCF1 integrates multiple packaging operations into one rotary system:
Empty K-Cup Feeding → Cup Detection → Product Filling → Film Feeding → Film Rolling → Heat Sealing → Finished K-Cup Output
This integrated process reduces manual handling and helps maintain consistent filling and sealing performance throughout production.
Technical Parameters
Model: FZ-RKCF1
Filling Method: Servo Auger Filling
Filling Accuracy: Dependent on product characteristics and filling volume
Applicable Product: Coffee, tea, beverage powders and other suitable dry food products
Packaging Type: K-Cup / Single-Serve Cup
Filling Capacity: Approx. 50–2500 mg
Production Capacity: Up to approx. 3,000 cups/hour
Control System: PLC + Touchscreen
Machine Material: Stainless Steel
Machine Dimensions: Approx. 1900 × 1050 × 2350 mm
Machine Weight: Approx. 1300 kg
Why Use an Automatic K-Cup Packaging Machine?
For single-serve coffee and beverage products, manual cup filling and sealing can create inconsistent dosing, increased labor requirements and unstable sealing quality.
An automatic K-Cup packaging system combines several operations into one production line, helping manufacturers:
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Reduce manual cup handling
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Improve filling consistency
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Increase packaging efficiency
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Reduce product waste
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Maintain more consistent sealing quality
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Simplify production operation
- Support continuous single-serve food packaging
For growing coffee and beverage brands, automation can also provide a more scalable packaging solution when production volume increases.
Customization Options
Because K-Cup packaging requirements vary between products and manufacturers, the machine can be customized according to the actual production requirements.
When requesting a customized K-Cup filling and sealing machine, please provide:
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K-Cup dimensions
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Cup material
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Cup shape
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Product type
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Product characteristics
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Filling weight or filling volume
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Required production capacity
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Sealing film material
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Film dimensions
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Required sealing method
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Power supply
- Desired automation level
If possible, providing product samples, cups, sealing film and product information will help us recommend a more suitable filling and sealing configuration.
Frequently Asked Questions
What products can this K-Cup filling machine package?
It is mainly designed for coffee powder, tea powder, powdered beverages and other compatible dry food products. Product testing is recommended for powders with special flowability or particle characteristics.
Can this machine fill coffee pods?
Yes. Coffee powder is one of the primary applications of this K-Cup filling and sealing machine.
Can it package tea?
Yes. The machine can be used for suitable tea powders, tea blends and other compatible dry tea products.
Is this a coffee capsule filling machine?
The machine is designed specifically for K-Cup-style single-serve cup packaging. It should not be confused with traditional hard-shell coffee capsule filling machines, as the cup structure and sealing process can be different.
How does the K-Cup filling system work?
Empty cups are automatically fed into the rotary system, detected, filled with the selected product, covered with sealing film and then heat sealed. The finished cups are subsequently discharged from the machine.
What filling system does the machine use?
The standard configuration uses a servo-driven auger filling system, which is suitable for many coffee powders, tea powders and other dry food ingredients.
Can the filling weight be adjusted?
Yes. The filling parameters can be adjusted according to the required product dosage. Actual filling performance depends on product density, particle size, flowability and other characteristics.
Can the machine detect missing K-Cups?
Yes. A photoelectric detection system can check whether a cup is present and correctly positioned before the filling process.
Can the machine be customized for different K-Cup sizes?
The machine can be customized according to compatible cup dimensions and production requirements. Please provide the cup sample or detailed cup specifications for evaluation.
What information is needed to quote a K-Cup packaging machine?
We normally need the K-Cup size, product type, filling weight, required production capacity, cup material, sealing film specifications and power supply. Product and packaging samples are recommended for a more accurate evaluation.
Can you test our coffee or tea powder?
Yes. Product testing is recommended before finalizing the filling system, especially for powders with unusual density, particle size, oil content, stickiness or poor flowability.
$46,999.00
$46,999.00
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