FEIZHAN
Automatic Dual Servo Food Powder Filling Machine for Protein Powder & Spice Powder
Machine Overview
The Automatic Food Powder Filling Machine runs a dual servo auger dosing system with independent load-cell weighing feedback — the combination that separates auger filling that holds weight across a run from auger filling that drifts.
The auger controls feed rate through rotation. The load cell measures actual fill weight in real time and signals corrections before the next cycle rather than after a deviation has already compounded across several containers. The integrated dust collection system captures airborne particles at the fill point — before they reach the container seal area or the surrounding production environment.
Container format covers the main rigid packaging types: plastic jars, PET bottles, composite cans, metal tins, glass containers. Product range covers most food powders — protein, milk powder, coffee, flour, cocoa, spices, seasoning blends, collagen, nutritional supplements. Free-flowing and non-free-flowing both run, though non-free-flowing products place more demand on the auger mechanism to maintain consistent feed rate.
Recipe storage handles the changeover question. Parameters for each product save to the PLC and recall at the touchscreen — no repeated calibration between SKUs, no manual re-entry of fill weight targets at each format change. Dual servo motors drive the system; speed and stroke adjust independently, which is where the accuracy advantage over single-motor systems actually comes from.
Product-contact parts are food-grade stainless steel throughout. The machine integrates into complete powder packaging lines — bottle unscramblers, capping machines, induction sealers, labeling machines, case packers — running as one stage in a continuous process rather than as a standalone filling station with manual transfers on either side.
Machine Features
High-Precision Servo Auger Filling
Two independent servo augers handle dosing — each controlled separately, which is what allows the system to maintain accuracy when the two heads encounter slight variations in powder flow or bulk density between cycles. Weighing feedback feeds back into the auger control continuously, correcting the next cycle before a deviation compounds into a pattern.
Dynamic Weighing Correction
The load cell monitors fill weight every cycle — not as a quality check after the fact, but as an active input into the next fill. When a cycle lands outside the target range, the system adjusts auger rotation on the following stroke. The correction happens within the production sequence rather than requiring an operator to notice, intervene, and recalibrate manually.
Integrated Dust Collection System
Airborne powder at the fill point creates three problems simultaneously: product loss, operator exposure, and residue that reaches the container seal area or surrounding equipment. The dust extraction system captures particles at the source — before any of those three consequences have a chance to develop.
Recipe Memory Function
Product parameters save to the PLC and recall at the touchscreen. Switching between a protein powder SKU and a spice blend doesn't mean re-entering fill weight, auger speed, and correction thresholds from scratch — it means selecting the saved recipe and confirming. The calibration work happens once per product, not once per run.
Dual Filling Heads
Two auger stations fill simultaneously. At equivalent cycle speed, dual-head output is roughly double single-head output — without doubling the machine footprint or the operator count required to run it. For medium- and large-scale powder packaging, that multiplication is where the capacity argument for this configuration actually sits.
Food-Grade Stainless Steel Construction
SUS304 for standard food powder applications. SUS316L where the product or cleaning chemistry involves salt, acids, or chloride-containing agents that degrade 304 over time. The grade distinction matters most across a machine's working life — not at commissioning, but after two or three years of repeated cleaning cycles with aggressive sanitizers.
Typical Food Applications
The machine is suitable for packaging various food powders, including:
Protein & Nutrition
- Whey Protein Powder
- Plant Protein Powder
- Collagen Powder
- Meal Replacement Powder
- Creatine Powder
- Electrolyte Powder
Dairy Products
- Milk Powder
- Infant Formula
- Coffee Creamer
- Dairy Blend Powder
Coffee & Tea
- Instant Coffee
- Ground Coffee
- Matcha Powder
- Tea Powder
Baking Ingredients
- Wheat Flour
- Corn Starch
- Cocoa Powder
- Baking Mix
- Icing Sugar
- Cake Premix
Seasonings
- Chili Powder
- Garlic Powder
- Onion Powder
- Curry Powder
- Black Pepper Powder
- Five Spice Powder
- Seasoning Mix
Other Food Powders
- Soy Powder
- Oat Powder
- Rice Powder
- Coconut Powder
- Freeze-Dried Fruit Powder
- Vegetable Powder
Parameter & Configuration
|
Model |
FZ-FM6A |
|
Voltage |
380V 50-60HZ |
|
Powder |
2.2KW |
|
Filling Head |
Double head filling(Customizable for multi-heads) |
|
Filling Volume |
300-1000g (interchangeable auger for different filling range) |
|
Filling Accuracy |
±1% |
|
Production Capacity |
20-40 bottles/min (Depending on the filling volume) |
|
Hopper Capacity |
50L (Main), 30L (Assist) |
|
Packaging Size |
2000×1000×1980 mm |
|
Packaging Weight |
About 200 kg |
|
Machine Configuration |
||
|
Component |
Origin |
Brand |
|
PLC |
China |
XINJE |
|
Touch Screen |
Germany |
Siemens |
|
Servo Motor |
Sweden |
ABB |
|
Pneumatic Components |
Taiwan |
Airtac |
|
Material Photoelectric Sensor |
South Korea |
Autonics |
|
Brushless Motor |
China |
ZD Motor |
|
Intermediate Relay |
Japan |
Omron |
|
Object Detection Photoelectric Sensor |
Japan |
Omron |
|
Load Cell |
Switzerland |
Mettler Toledo |
Machine Details
Filling weight, production speed, operating parameters — all adjustable from the Siemens touchscreen without stopping the line. Saved recipes mean a product changeover is a selection, not a recalibration.
Each filling head runs its own servo motor independently — which matters when the two heads encounter powders behaving differently within the same batch. Bulk density varies. Flow characteristics shift. A system where both heads share a single drive can't correct for one head without affecting the other. Independent drives can.
A dynamic weighing platform located beneath the filling station measures the actual filled weight of every container. Real-time feedback allows the controller to automatically fine-tune the auger output, improving long-term filling consistency.
The filling area is enclosed, with a dust collection device running continuously during dosing. Airborne powder at the fill point goes somewhere — without extraction, it settles on container exteriors, accumulates on surrounding equipment, and creates a cleaning workload that compounds across a shift.
The stainless steel slat-chain conveyor supports containers of various diameters and heights. Guide rails can be quickly adjusted to accommodate different packaging formats without extensive mechanical modifications.
How Does the Powder Filling Machine Work?
- Empty containers are automatically transported to the filling station by the conveyor.
- Sensors detect the container position and initiate the filling cycle.
- Dual servo augers dispense a programmed amount of powder into each container.
- The integrated load-cell weighing system verifies the filled weight.
- The controller automatically adjusts the next filling cycle if necessary.
- The dust collection system removes airborne powder during filling.
- Filled containers continue to downstream equipment such as capping, induction sealing, labeling, coding, or case packing.
Optional Equipment
This powder filling machine can be integrated with:
- Automatic Bottle Unscrambler
- Bottle Cleaning Machine
- Nitrogen Flushing System
- Servo Capping Machine
- Induction Sealing Machine
- Pressure Sensitive Labeling Machine
- Sleeve Labeling Machine
- Inkjet Printer
- Checkweigher
- Metal Detector
- Carton Packing Machine
- Palletizing System
Why Choose This Food Powder Filling Machine?
- High-accuracy servo auger filling technology
- Intelligent weighing correction for improved consistency
- Dust collection system for cleaner production
- Suitable for both free-flowing and non-free-flowing powders
- Compatible with multiple container types and sizes
- Fast recipe switching through PLC memory
- Food-grade stainless steel construction
- Easy integration into complete food packaging lines
- Stable performance for continuous industrial production
- Customizable according to your powder characteristics and packaging requirements
Frequently Asked Questions
What powders can this machine fill?
Protein powder, milk powder, coffee, cocoa, flour, starch, matcha, collagen, seasoning powder, spices, baking mixes, nutritional supplements — most dry food powders fall within range.
Is it suitable for difficult-to-flow powders?
Yes. The servo auger drives material forward mechanically rather than relying on gravity flow — which is specifically what makes it suited to non-free-flowing powders that standard gravity-fed systems struggle with. Dosing stability holds across both free-flowing and cohesive powders, though fill rate may be slower for the most compaction-prone materials.
What packaging containers are supported?
Plastic jars, PET bottles, glass bottles, tin cans, composite paper cans, metal containers — most rigid packaging formats fall within range. Container dimensions are adjustable within the machine's configuration.
How accurate is the filling system?
Typically ±1%, under stable conditions. The load cell corrects each cycle based on the previous fill — which keeps accuracy from drifting over a long run. The actual figure shifts with powder bulk density, flow consistency, and target fill weight; finer powders and lower fill weights tend to be more sensitive to variation.
Can it connect to a complete packaging line?
Yes. Bottle unscramblers, capping machines, induction sealers, labeling machines, checkweighers, coding systems, carton packers, palletizing equipment — the machine integrates into the full downstream sequence rather than requiring manual transfer between stages.
Is the machine suitable for food manufacturing?
Certainly. Product-contact parts are food-grade stainless steel — SUS304 for standard applications, SUS316L where the product or cleaning chemistry involves salt, acids, or chloride-containing agents that degrade 304 across repeated cleaning cycles.
Can different container sizes be filled?
Yes. Conveyor guides, filling parameters, and container positioning adjust to accommodate different bottle, jar, and can dimensions — without mechanical component swaps between formats.
Can the machine be customized?
Yes. Filling range, hopper capacity, feeding system, dust collection configuration, container dimensions, production speed, voltage, and full packaging line integration can all be specified at order rather than worked around after delivery.
FEIZHAN
Automatic Dual Servo Food Powder Filling Machine for Protein Powder & Spice Powder
$24,500.00
Machine Overview
The Automatic Food Powder Filling Machine runs a dual servo auger dosing system with independent load-cell weighing feedback — the combination that separates auger filling that holds weight across a run from auger filling that drifts.
The auger controls feed rate through rotation. The load cell measures actual fill weight in real time and signals corrections before the next cycle rather than after a deviation has already compounded across several containers. The integrated dust collection system captures airborne particles at the fill point — before they reach the container seal area or the surrounding production environment.
Container format covers the main rigid packaging types: plastic jars, PET bottles, composite cans, metal tins, glass containers. Product range covers most food powders — protein, milk powder, coffee, flour, cocoa, spices, seasoning blends, collagen, nutritional supplements. Free-flowing and non-free-flowing both run, though non-free-flowing products place more demand on the auger mechanism to maintain consistent feed rate.
Recipe storage handles the changeover question. Parameters for each product save to the PLC and recall at the touchscreen — no repeated calibration between SKUs, no manual re-entry of fill weight targets at each format change. Dual servo motors drive the system; speed and stroke adjust independently, which is where the accuracy advantage over single-motor systems actually comes from.
Product-contact parts are food-grade stainless steel throughout. The machine integrates into complete powder packaging lines — bottle unscramblers, capping machines, induction sealers, labeling machines, case packers — running as one stage in a continuous process rather than as a standalone filling station with manual transfers on either side.
Machine Features
High-Precision Servo Auger Filling
Two independent servo augers handle dosing — each controlled separately, which is what allows the system to maintain accuracy when the two heads encounter slight variations in powder flow or bulk density between cycles. Weighing feedback feeds back into the auger control continuously, correcting the next cycle before a deviation compounds into a pattern.
Dynamic Weighing Correction
The load cell monitors fill weight every cycle — not as a quality check after the fact, but as an active input into the next fill. When a cycle lands outside the target range, the system adjusts auger rotation on the following stroke. The correction happens within the production sequence rather than requiring an operator to notice, intervene, and recalibrate manually.
Integrated Dust Collection System
Airborne powder at the fill point creates three problems simultaneously: product loss, operator exposure, and residue that reaches the container seal area or surrounding equipment. The dust extraction system captures particles at the source — before any of those three consequences have a chance to develop.
Recipe Memory Function
Product parameters save to the PLC and recall at the touchscreen. Switching between a protein powder SKU and a spice blend doesn't mean re-entering fill weight, auger speed, and correction thresholds from scratch — it means selecting the saved recipe and confirming. The calibration work happens once per product, not once per run.
Dual Filling Heads
Two auger stations fill simultaneously. At equivalent cycle speed, dual-head output is roughly double single-head output — without doubling the machine footprint or the operator count required to run it. For medium- and large-scale powder packaging, that multiplication is where the capacity argument for this configuration actually sits.
Food-Grade Stainless Steel Construction
SUS304 for standard food powder applications. SUS316L where the product or cleaning chemistry involves salt, acids, or chloride-containing agents that degrade 304 over time. The grade distinction matters most across a machine's working life — not at commissioning, but after two or three years of repeated cleaning cycles with aggressive sanitizers.
Typical Food Applications
The machine is suitable for packaging various food powders, including:
Protein & Nutrition
- Whey Protein Powder
- Plant Protein Powder
- Collagen Powder
- Meal Replacement Powder
- Creatine Powder
- Electrolyte Powder
Dairy Products
- Milk Powder
- Infant Formula
- Coffee Creamer
- Dairy Blend Powder
Coffee & Tea
- Instant Coffee
- Ground Coffee
- Matcha Powder
- Tea Powder
Baking Ingredients
- Wheat Flour
- Corn Starch
- Cocoa Powder
- Baking Mix
- Icing Sugar
- Cake Premix
Seasonings
- Chili Powder
- Garlic Powder
- Onion Powder
- Curry Powder
- Black Pepper Powder
- Five Spice Powder
- Seasoning Mix
Other Food Powders
- Soy Powder
- Oat Powder
- Rice Powder
- Coconut Powder
- Freeze-Dried Fruit Powder
- Vegetable Powder
Parameter & Configuration
|
Model |
FZ-FM6A |
|
Voltage |
380V 50-60HZ |
|
Powder |
2.2KW |
|
Filling Head |
Double head filling(Customizable for multi-heads) |
|
Filling Volume |
300-1000g (interchangeable auger for different filling range) |
|
Filling Accuracy |
±1% |
|
Production Capacity |
20-40 bottles/min (Depending on the filling volume) |
|
Hopper Capacity |
50L (Main), 30L (Assist) |
|
Packaging Size |
2000×1000×1980 mm |
|
Packaging Weight |
About 200 kg |
|
Machine Configuration |
||
|
Component |
Origin |
Brand |
|
PLC |
China |
XINJE |
|
Touch Screen |
Germany |
Siemens |
|
Servo Motor |
Sweden |
ABB |
|
Pneumatic Components |
Taiwan |
Airtac |
|
Material Photoelectric Sensor |
South Korea |
Autonics |
|
Brushless Motor |
China |
ZD Motor |
|
Intermediate Relay |
Japan |
Omron |
|
Object Detection Photoelectric Sensor |
Japan |
Omron |
|
Load Cell |
Switzerland |
Mettler Toledo |
Machine Details
Filling weight, production speed, operating parameters — all adjustable from the Siemens touchscreen without stopping the line. Saved recipes mean a product changeover is a selection, not a recalibration.
Each filling head runs its own servo motor independently — which matters when the two heads encounter powders behaving differently within the same batch. Bulk density varies. Flow characteristics shift. A system where both heads share a single drive can't correct for one head without affecting the other. Independent drives can.
A dynamic weighing platform located beneath the filling station measures the actual filled weight of every container. Real-time feedback allows the controller to automatically fine-tune the auger output, improving long-term filling consistency.
The filling area is enclosed, with a dust collection device running continuously during dosing. Airborne powder at the fill point goes somewhere — without extraction, it settles on container exteriors, accumulates on surrounding equipment, and creates a cleaning workload that compounds across a shift.
The stainless steel slat-chain conveyor supports containers of various diameters and heights. Guide rails can be quickly adjusted to accommodate different packaging formats without extensive mechanical modifications.
How Does the Powder Filling Machine Work?
- Empty containers are automatically transported to the filling station by the conveyor.
- Sensors detect the container position and initiate the filling cycle.
- Dual servo augers dispense a programmed amount of powder into each container.
- The integrated load-cell weighing system verifies the filled weight.
- The controller automatically adjusts the next filling cycle if necessary.
- The dust collection system removes airborne powder during filling.
- Filled containers continue to downstream equipment such as capping, induction sealing, labeling, coding, or case packing.
Optional Equipment
This powder filling machine can be integrated with:
- Automatic Bottle Unscrambler
- Bottle Cleaning Machine
- Nitrogen Flushing System
- Servo Capping Machine
- Induction Sealing Machine
- Pressure Sensitive Labeling Machine
- Sleeve Labeling Machine
- Inkjet Printer
- Checkweigher
- Metal Detector
- Carton Packing Machine
- Palletizing System
Why Choose This Food Powder Filling Machine?
- High-accuracy servo auger filling technology
- Intelligent weighing correction for improved consistency
- Dust collection system for cleaner production
- Suitable for both free-flowing and non-free-flowing powders
- Compatible with multiple container types and sizes
- Fast recipe switching through PLC memory
- Food-grade stainless steel construction
- Easy integration into complete food packaging lines
- Stable performance for continuous industrial production
- Customizable according to your powder characteristics and packaging requirements
Frequently Asked Questions
What powders can this machine fill?
Protein powder, milk powder, coffee, cocoa, flour, starch, matcha, collagen, seasoning powder, spices, baking mixes, nutritional supplements — most dry food powders fall within range.
Is it suitable for difficult-to-flow powders?
Yes. The servo auger drives material forward mechanically rather than relying on gravity flow — which is specifically what makes it suited to non-free-flowing powders that standard gravity-fed systems struggle with. Dosing stability holds across both free-flowing and cohesive powders, though fill rate may be slower for the most compaction-prone materials.
What packaging containers are supported?
Plastic jars, PET bottles, glass bottles, tin cans, composite paper cans, metal containers — most rigid packaging formats fall within range. Container dimensions are adjustable within the machine's configuration.
How accurate is the filling system?
Typically ±1%, under stable conditions. The load cell corrects each cycle based on the previous fill — which keeps accuracy from drifting over a long run. The actual figure shifts with powder bulk density, flow consistency, and target fill weight; finer powders and lower fill weights tend to be more sensitive to variation.
Can it connect to a complete packaging line?
Yes. Bottle unscramblers, capping machines, induction sealers, labeling machines, checkweighers, coding systems, carton packers, palletizing equipment — the machine integrates into the full downstream sequence rather than requiring manual transfer between stages.
Is the machine suitable for food manufacturing?
Certainly. Product-contact parts are food-grade stainless steel — SUS304 for standard applications, SUS316L where the product or cleaning chemistry involves salt, acids, or chloride-containing agents that degrade 304 across repeated cleaning cycles.
Can different container sizes be filled?
Yes. Conveyor guides, filling parameters, and container positioning adjust to accommodate different bottle, jar, and can dimensions — without mechanical component swaps between formats.
Can the machine be customized?
Yes. Filling range, hopper capacity, feeding system, dust collection configuration, container dimensions, production speed, voltage, and full packaging line integration can all be specified at order rather than worked around after delivery.
$24,500.00
$24,500.00
- Choosing a selection results in a full page refresh.
- Opens in a new window.